A1
| Servicing clutch housing |
| Special tools and workshop equipment required |
| t | Press tool -VW 407- |
| t | Drift -T10168- |
| t | Thrust piece -T40008- |
| t | -1-Internal puller -Kukko 21/2- |
| t | -1-Internal puller -Kukko 21/4- |
| t | -4-Counter-support -Kukko 22/2- |
| 1 - | Bearing bush |
| q | For selector shafts |
| q | Always renew after removing |
| q | Pulling out → Fig. |
| q | Driving in → Fig. |
| 2 - | Reverse gear selector fork shaft |
| q | Installed up to gearbox manufacturing date 24 05 9 → Fig. |
| q | Not installed from gearbox manufacturing date 25 05 9 onwards |
| q | Reverse gear selector fork is then mounted together with selector fork for 5th/6th gear → Fig. |
| q | Shaft cannot be removed with workshop tools |
| q | Up to gearbox manufacturing date 24 05 9: press in new shaft if a new clutch housing is fitted → Fig. |
| q | Select correct components from → Electronic parts catalogue |
| 3 - | Needle bearing |
| q | For reverse shaft |
| q | Always renew after removing |
| q | Pulling out → Fig. |
| q | Pressing in → Fig. |
| 4 - | Dowel sleeve |
| q | 2x |
| 5 - | Clutch housing |
| q | If renewed: Adjust output shafts and differential → Chapter |
| 6 - | Input shaft oil seal |
| q | Renewing → Chapter |
| 7 - | Oil seal |
| q | For flange shaft (right-side) |
| q | Renewing → Chapter |
| 8 - | Shim |
| q | For differential |
| q | Installation position: Shoulder on inside diameter faces towards oil seal → Item |
| 9 - | Tapered roller bearing outer race |
| q | For differential |
| q | Removing and installing → Chapter |
| q | If renewed: adjust differential → Chapter |
| 10 - | Oil deflector plate |
| q | Installation position: Shoulder on drilling faces towards output shaft |
| 11 - | Tapered roller bearing outer race |
| q | For 1st - 4th gear output shaft |
| q | Removing and installing → Chapter |
| q | If renewed: Adjust 1st - 4th gear output shaft → Chapter |
| 12 - | Tapered roller bearing outer race |
| q | For 5th/6th and reverse gear output shaft |
| q | Removing and installing → Chapter |
| q | If renewed: Adjust 5th/6th and reverse gear output shaft → Chapter |
| 13 - | Shim |
| q | For 5th/6th and reverse gear output shaft |
| q | Always 0.65 mm thick |
| 14 - | Roller bearing |
| q | For input shaft |
| q | Removing and installing → Chapter |
| 15 - | Magnet |
| q | Held in place by joint surface of housing |
| 16 - | Cap |
| q | Not fitted on all clutch housings |
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