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Gearbox,mechanics,gears,shafts,internal operation > < Removing and installing selector shaft
Servicing selector forks
   
Servicing selector forks
Special tools and workshop equipment required
t  Thrust plate -VW 402-
t  Press tool -VW 411-
t  Tube -VW 426-
t  Thrust piece -VW 431-
t  -1-Internal puller -Kukko 21/3-
t  -4-Counter-support -Kukko 22/1-

   
1 - Damper rubber
q   Can be pulled out of and inserted into selector rod by hand
2 - Selector rod with selector fork for 1st and 2nd gear
3 - Selector rod with selector fork for 3rd and 4th gear
4 - Selector rod with selector fork for 5th and 6th gear
5 - Reverse gear selector fork
q   Is mounted on shaft for reverse gear selector fork → Fig.
q   Ball sleeve → Item is not fitted from gearbox manufacturing date 06 03 6 onwards
q   Gradually discontinued
q   Different types of reverse gear selector forks are fitted according to version
q   If shaft for reverse gear selector fork is not fitted, selector fork is mounted on selector rod for 5th/6th gear selector fork → Fig.
q   Identification of different types of reverse gear selector forks → Fig.
q   Select correct components from → Electronic parts catalogue
6 - Ball sleeve
q   Pulling out → Fig.
q   Pressing in → Fig.
q   Ball sleeve is not fitted from gearbox manufacturing date 06 03 6
q   Gradually discontinued

   
Identification of different types of reverse gear selector forks
  N34-10746
Dimension „a“ (mm)Reverse gear selector forkMounting
24With ball sleeveOn reverse gear selector fork shaft → Fig.
18Without ball sleeve
15Without ball sleeveOn selector rod with selector fork for 5th and 6th gear → Fig.

   
Pulling out ball sleeve for reverse gear selector fork (up to gearbox manufacturing date 05 03 6)
A - Internal puller 18 ... 23 mm, e.g. -Kukko 21/3-
B - Counter-support, e.g. -Kukko 22/1-
  N34-1094
Pressing in ball sleeve for reverse gear selector fork (up to gearbox manufacturing date 05 03 6)
  N34-1095

Gearbox,mechanics,gears,shafts,internal operation > < Removing and installing selector shaft