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Cylinder block (gearbox end) >
< Renewing crankshaft oil seal (pulley end)
A1
Power unit
4-cylinder TDI engine (1.6 ltr. 4-valve common rail), mechanics
Enginecrankshaft group, pistons / Cylinder block (pulley end)
Removing and installing sealing flange (pulley end)
Removing and installing sealing flange (pulley end)
Removing and installing sealing flange (pulley end)
Special tools and workshop equipment required
t
Counterhold tool -3415-
t
Electric drill with plastic brush attachment
t
Safety goggles
t
Sealant
→ Electronic parts catalogue
Removing
–
Remove toothed belt
→ Chapter
.
–
Loosen bolt for crankshaft sprocket using counterhold tool -3415-.
–
Remove bolt and detach crankshaft sprocket.
–
Remove bolts
-1 ... 10-
and carefully release sealing flange from bonded joint.
–
Drive oil seal out of sealing flange (after flange has been removed).
Installing
Installation is carried out in the reverse order; note the following:
l
Tightening torque
→ Chapter „Sealing flange (pulley end) - exploded view“
Caution
Make sure sealant residue does not enter lubrication system.
Place a clean cloth over the exposed section of the sump.
–
Carefully remove sealant residue on cylinder block and sump.
WARNING
Protect eyes against injuries.
Wear safety goggles.
–
Use e.g. rotating plastic brush to remove sealant residue on sealing flange.
–
Clean sealing surfaces; they must be free of oil and grease.
–
Check that dowel pins for positioning sealing flange are fitted in cylinder block; insert if necessary.
Note
Note the use-by date of the sealant.
–
Cut off nozzle of tube at front marking (nozzle Ø approx. 2 mm).
–
Apply a thin bead of sealant at the edge of the joint between the cylinder block and the sump
-arrows-
.
Caution
Make sure lubrication system is not clogged by excess sealant.
The bead of sealant must not be thicker than specified.
–
Apply bead of sealant
-arrow-
onto clean sealing surface of sealing flange as shown in illustration.
l
Thickness of sealant bead: 2 ... 3 mm
–
Apply a thin coat of sealant to bottom sealing surface
-shaded-
on sealing flange.
Note
The sealing flange must be installed within 5 minutes after applying the sealant.
–
Carefully fit sealing flange onto dowel pins in cylinder block.
–
Tighten sealing flange bolts
→ Fig.
.
–
Install crankshaft oil seal (pulley end)
→ Chapter
.
Power unit
4-cylinder TDI engine (1.6 ltr. 4-valve common rail), mechanics
Enginecrankshaft group, pistons / Cylinder block (pulley end)
Removing and installing sealing flange (pulley end)
Cylinder block (gearbox end) >
< Renewing crankshaft oil seal (pulley end)