audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing fuel tank with attached components > < Removing, installing and checking breather valve
Draining fuel tank
Draining fuel tank
Special tools and workshop equipment required
   
t  Removal wedge -3409-
  W00-0016
t  Fuel extractor -VAS 5190-
  W00-1107
t  Adapter for fuel extraction -VAS 5190 /1-
  Note
  W00-10666
If fuel extractor -VAS 5190- is still fitted with extraction hose with fixed tip, replace with version with screw-on tip.
–  Unscrew tip -1- of extraction hose of fuel extractor -VAS 5190-.
–  Screw adapter for fuel extraction -VAS 5190 /1- from adapter set for fuel extraction -VAS 5190 /10- onto extraction hose.
  A20-10555
Procedure
–  Observe safety precautions → Chapter.
–  Observe rules for cleanliness → Chapter.
–  Move front right seat all the way forwards.
  Caution
To prevent irreparable damage to the electronic components when disconnecting the battery:
Observe notes on procedure for disconnecting the battery.
–  Disconnect earth wire -2- from battery terminal → Electrical system; Rep. gr.27.
  WARNING
Risk of explosion caused by electrostatic discharge.
Secure earth wire of fuel extractor -VAS 5190- to a bare metal part on the body.
  A27-10233
–  Remove rear seat bench → Rep. gr.72.
  A72-11325
–  Unclip cover -1- for fuel tank flange at retainers -arrows- using removal wedge -3409-.
  A20-10849
  WARNING
Risk of injury - fuel system operates under high pressure.
To reduce the pressure in the fuel system, wrap a clean cloth around the connection and carefully loosen the connection.
–  Press release tab and disconnect fuel supply line -1- at flange.
  Note
Disregard -item 2-.
  A20-10845
–  Connect extraction hose to supply connection on flange with adapter for fuel extraction -VAS 5190 /1-.
–  Extract fuel from fuel tank with fuel extractor -VAS 5190- (via supply connection on flange).
  A20-10854

Removing and installing fuel tank with attached components > < Removing, installing and checking breather valve