audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Totally discharged battery > < Charging battery
Charging battery with battery chargerVAS 5095A, VAS 5900, VAS 5903, VAS 5904 or VAS 5906
Charging battery with battery charger -VAS 5095A-, -VAS 5900-, -VAS 5903-, -VAS 5904- or -VAS 5906-
Special tools and workshop equipment required
   
t  Battery charger -VAS 5095A- or
  W00-10177
t  Battery charger -VAS 5900- or
  W00-10182
t  Battery charger -VAS 5903-
  W00-10436
t  Battery charger -VAS 5904-
  W00-10545
t  Battery charger -VAS 5906-
  Note
t  Battery chargers -VAS 5095A-, -VAS 5900-, -VAS 5903-, -VAS 5904- and -VAS 5906- charge without current and voltage peaks. Batteries can therefore also be charged when installed. Safety precautions must be observed when doing so. The chargers have a back-up function enabling them to supply power to on-board circuits.
t  If electrical equipment has to be switched on periodically when performing work on the electrical system and for the „Guided Fault Finding“ mode, the battery must be charged using a charger with back-up function so as not to damage the battery → Chapter.
t  Information on battery chargers → Operating instructions for appropriate battery charger.
Procedure
l  Battery temperature must be at least +10 °C.
  WARNING
Risk of explosion due to naked flames, fires and smoking.
t  Sealing plugs of batteries which are not maintenance-free must be firmly screwed in.
t  Ensure good ventilation.
t  A highly inflammable gas is given off when batteries are charged. Smoking and naked lights are consequently not allowed in rooms in which batteries are being charged.
t  Observe safety regulations of manufacturers of battery charger and battery.
t  Rapid-charging of battery → Chapter.
Risk of explosion due to a discharged battery with „magic eye“.
The battery must NOT be checked or charged if the indicator of the „magic eye“ is colourless or yellow. Do NOT boost start the vehicle. There is a risk of explosion when checking or charging the battery or boost starting the vehicle. The battery must be renewed.
  Caution
Risk of damage to valve-regulated lead acid or AGM batteries.
Valve-regulated lead acid or AGM batteries may only be charged up to a limited voltage.
–  Switch off ignition and take out ignition key.
–  Switch off all electrical equipment.
–  Perform preparations for charging battery → Electrical system; Rep. gr.27.
  Note
t  On vehicles without battery monitor control unit -J367- or energy management control unit -J644-, clamps of battery charger can be connected to battery terminals or remote positive terminal and remote earth terminal in engine compartment.
t  On vehicles with battery monitor control unit -J367- or energy management control unit -J644-, black clamp „–“ must not be connected to negative battery terminal, but to remote earth terminal in engine compartment or to earth stud of energy management control unit -J644-.
–  After connecting charging clamps, plug in mains connector of battery charger.
–  Switch on battery charger.
–  If necessary, set charging current at battery charger according to battery capacity.
l  The charging current should be around 10 % of the battery capacity (so for a 60 Ah battery around 6 A).
–  Once battery has been fully charged → Battery charger operating instructions, disconnect charging clamps „+“ and „–“ of battery charger from battery.
–  Unplug mains connector of battery charger.
  W00-10798

Totally discharged battery > < Charging battery