audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Fault determination in the event of deviation from specification > < Special tools, testers and auxiliary equipment required
Checking
Checking
–  Measure the ambient temperature (it must be over 15 °C).
–  Close the doors, windows and sunroof.
–  Close the “right” and “left” vents on the dash panel.
–  Switch on the ignition.
–  Set the “Econ” mode on the operating and display unit for air conditioner/Climatronic -E87- (the lamp in the Econ button is lit).
–  Start the engine.
–  Start the air conditioner self-diagnosis → Chapter
–  Select the display group “001” → Chapter in the “Read measured value block” function → Chapter
–  Check the display in the display zones:
–  Display zone “2” shows 0% (the compressor is off).
–  Display zone “4” indicates that the pressure in the refrigerant circuit at the measured ambient temperature is equal to or greater than the value in the table.
   
Ambient temperature in °CDisplayed pressure (in bar absolute)
154,7
205,6
256,6
307,6
358,8

  Note
t  An absolute pressure of 0 bar represents an absolute vacuum. Normal ambient pressure thus corresponds to roughly 1 bar absolute. On the dials of most pressure gauges 0 bar is equivalent to an absolute pressure of one bar (recognisable by the datum -1 below 0).
t  The pressure in the refrigerant circuit depends on the ambient temperature. Due to heat irradiated by components (e.g. the radiator fan) a rather higher pressure is indicated for a warm engine than that displayed for the relevant ambient temperature.
t  If the displayed pressure is lower than that given in the table:
t  Check the measured value for the high-pressure sender for the air conditioner -G65- → Chapter (“Read the measured value block”) and → Chapter (“Electrical Check Step 5”)
t  If no fault can be found on the high-pressure sender for the air conditioner -G65-, this indicates that there is too little refrigerant in the circuit. The vehicle must be taken to a specialist air conditioner workshop.
–  Open the “centre” dash panel vents.
–  Set the operating and display unit for air conditioner/Climatronic -E87- to “Auto” mode.
–  Select the temperature preselection “Lo” on the operating and display unit for air conditioner/Climatronic -E87-.
–  Set the air vent direction on the operating and display unit for air conditioner/Climatronic -E87- to “dash panel vents”.
–  Select the display group “001” → Chapter in the “Read measured value block” function → Chapter
–  Check the display in the display zones:
–  Display zone “2” shows a signal ratio of greater than 30% (the air conditioner compressor regulating valve -N280- is actuated, the compressor is switched on).
–  Display zone “1” shows a current greater than 0.3 A (the current is flowing via the air conditioner compressor regulating valve -N280-, the compressor is switched on).
–  The pressure displayed in zone “4” rises above the value when the compressor is switched off.
  Note
t  The air conditioner compressor regulating valve -N280- is actuated by the operating and display unit for air conditioner/Climatronic -E87- such that the temperature of the air downstream of the evaporator reaches the specified value (approx. 2 to 5 °C): Following the vehicle start, a value above 75 % (0.55 A) is displayed, dependent on the measured temperature, the engine speed, and the vehicle voltage. As soon as the temperature measured by the evaporator outlet temperature sender -G263- approaches the specified value, actuation is cancelled and the compressor output thus reduced.
t  Under certain operating conditions, residual moisture in the coolant circuit may lead to the formation of ice on the air conditioner compressor regulating valve -N280-. Such ice formation impairs compressor control, the evaporator is cooled excessively and ices up. The icing-up of the evaporator may give rise to the following problems:
t  Repeated or sporadic failure of the air conditioner (no cooling/heating output) after a long journey; the air conditioner functions properly again after a short delay following engine shutoff.
t  Misting up of the windows on the inside after a long journey; the windows are initially not cleared even by pressing the “Defrost” button; the air conditioner functions properly again after a short delay following engine shutoff.
t  Remedy:
t  Check the measured value of the evaporator outlet temperature sender -G263- → Chapter in the “Read measured value block” function, display group “007”. If the measured value of the sender is too low under the operating conditions described by the customer (at an ambient temperature over 0 °C , colder than 0 °C for a long period of time even though the air conditioner compressor regulating valve -N280- is currently not actuated), take the vehicle to a specialist air conditioner workshop. If the measured value is too large (e.g. greater than 10 °C even though the air conditioner is working properly, check the evaporator outlet temperature sender -G263-.
t  Check the refrigerant pipe between the evaporator and the reservoir (thick pipe, low-pressure side) with the engine running. If this pipe is severely iced up when the problem occurs (a thin layer of ice is permissible), this also indicates that the evaporator temperature is too low and the vehicle is to be taken to a specialist air conditioner workshop.
t  Make the specialist air conditioner workshop aware of the problem that you have encountered. The necessary work can only be performed by them (draining the refrigerant circuit, replacing the reservoir and subsequently evacuating the refrigerant circuit for at least 3 hours).
t  If display zone “1” does not show sufficient current, or none at all, check the actuation of the air conditioner compressor regulating valve -N280- → Chapter (“Electrical Check Step 6”).
t  If the pressure indicated in display zone “4” does not change and the compressor actuation is OK (display zones “1” and “2”), there is a fault in the refrigerant circuit and the vehicle is to be taken to a specialist air conditioner workshop.
–  Press the button for the recirculated air flap (the symbol for “recirculated air mode” in the button lights up).
–  Increase the engine speed to 2000 rpm (start of time measurement).
–  Select the display group “007” → Chapter in the “Read measured value block” function → Chapter
   
–  Compare the measured value indicated in display zone “3” (for the evaporator outlet temperature sender -G263-) to the values in the graph.
The air temperature -A- measured by the evaporator outlet temperature sender -G263-
Ambient temperature -B-
Permissible tolerance range -C-
Depending upon the ambient temperature, the measured air temperature must be within the stated tolerance range after 5 minutes.
–  Compare the measured values shown in display zones “3” and “2” (for the evaporator outlet temperature sender -G263- and for the centre vent temperature sender -G191-). After 5 minutes, the measured value in display zone “2” (for the centre vent temperature sender -G191-) may exceed the value in display zone “3” by max. 3 °C.
If the required values are not attained, compare the measured values indicated in display zones “2” and “3”.
–  If the measured value in display zone “2” is lower than that in display zone “3”. Check that the evaporator outlet temperature sender -G263- has been installed properly and check the electrical connections for contact resistance; replace the defective sender, if necessary.
–  If the measured value in display zone “2” matches that in display zone “3”. Perform the fault-finding measures if the readout does not match the specification → Chapter
Compare the measured values shown in display zones “3” and “2” (for the evaporator outlet temperature sender -G263- and for the evaporator outlet temperature sender -G263-). The measured value in display zone “2” (for the centre vent temperature sender -G191-) must not be higher than 3 °C after 5 minutes.
–  If the measurement in display zone “2” is more than 3 °C higher than the value in display zone “3”, perform the fault-finding measures if the temperature rises downstream of the evaporator → Chapter
  Note
t  The temperature of the air flow from the “centre” dash panel vents can additionally be measured, for example, using a Mini tester -V.A.G 1362-.
t  The air conditioner function can be detected, for example, from the fact that the refrigerant pipe at the low pressure side (thick pipe) cools down.
t  If the temperature measured by the centre vent temperature sender -G191- is too high, perform the fault-finding measures if the temperature rises downstream of the evaporator → Chapter.
  A87-0373

Fault determination in the event of deviation from specification > < Special tools, testers and auxiliary equipment required