audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Servicing clutch > < Bleeding clutch system
Exploded view - servicing clutch release mechanism
   
Exploded view - servicing clutch release mechanism
1 - Gearbox
2 - Ball head stud
q   25 Nm
q   Lubricate with MoS2 grease
3 - Input shaft oil seal
q   Renewing → Item
4 - Guide sleeve with O-ring
q   O-ring secured to guide sleeve
q   Renew guide sleeve if O-ring is damaged
q   Lubricate guide sleeve in area of release bearing with MoS2 grease
5 - Retaining spring
q   Secure to clutch release lever
6 - Bolt
q   20 Nm
7 - Clutch release lever
q   Remove and install together with release bearing → Fig. and → Fig.
8 - Release bearing
q   Do not wash out bearing; wipe clean only
q   Renew bearing if noisy
q   Lubricate surfaces which contact release lever with MoS2 grease
9 - Bolt
q   23 Nm
10 - Clutch slave cylinder
q   Removing and installing → Chapter
11 - Plunger
q   Lubricate end of plunger with MoS2 grease
12 - Assembly bolt
q   Secures clutch release lever while installing gearbox → Chapter
q   Unscrew after gearbox has been installed
  Note
If the assembly bolt ( → Item) is not available, an M8 x 35 bolt can be used instead.

   
Removing and installing clutch release lever together with release bearing
–  Unhook spring -arrow 1-.
–  Pull off clutch release lever -arrow 2- and clutch release bearing.
–  Perform installation in reverse sequence of removal.
  S30-0070
Removing and installing clutch release bearing
–  Press locking lugs -arrows- together on reverse side of clutch release lever and remove release bearing -A- from clutch release lever.
–  To install, press release bearing -A- into clutch release lever until locking lugs -arrows- engage.
  A30-0068

Servicing clutch > < Bleeding clutch system