audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

1.9l TDI engine - UIS > < 1.8l turbo engine - Audi S3
Electrical system
Removing and installing alternator
1.9l TDI engine - distributor-type injection pump
 
A10-0396

Removing

  • ‒ → Remove lower air pipe -arrows-.

 
A37-0198
  • ‒ → Remove centre and right noise insulation -arrows-.
 
A10-0122

Note:

Before removing, mark direction of ribbed belt with chalk or felt-tipped pen. Running a used belt in the opposite direction could destroy it.

  • ‒ Apply flat 16 mm box wrench at hexagon of tensioning roller.
  • ‒ → Swivel tensioning roller in direction of arrow to slacken off ribbed belt.
  • ‒ Detach ribbed belt.
 
A13-0503
  • ‒ → Remove tensioner for ribbed belt -arrows-.
  • ‒ If fitted, remove auxiliary fan on right. Use cardboard to protect radiator against damage if necessary.

Note:

Leave wires connected.

 
A10-0941

Vehicles with air conditioner:

  • ‒ → Unplug connector -1- for magnetic clutch at air-conditioner compressor.
 
A02-0069
  • ‒ → Detach air grille after pulling release tabs -arrows-.

 
A10-0124
Attention:
Refrigerant circuit of air conditioner is never to be opened.
  • ‒ → Unscrew air conditioner compressor, lower together with connected refrigerant hoses and tie up with wire at towing eye -arrow-.

Note:

Use adhesive tape to stop bumper becoming scratched.

 
A13-0361

All models:

  • ‒ → Unplug connector -2-.
  • ‒ Unscrew wire -1- at alternator.
  • ‒ Unscrew clamp and lay bare wire.
  • ‒ Unscrew alternator and detach downwards.

 
A87-0097

Installing

Install in reverse order, paying attention to the following:

  • ‒ To facilitate positioning of alternator, drive back bushings for retaining bolts slightly.

Vehicles with air conditioner:

  • ‒ → To facilitate positioning of air conditioner compressor, drive back threaded bushes -B- for retaining bolts -A- slightly in direction of arrow.
 
A13-0046

All models:

  • ‒ Make sure ribbed belt is properly positioned and correctly routed.
    • ‒ → Ribbed belt routing on vehicles with no air conditioner

 
A13-0040
    • ‒ → Ribbed belt routing on vehicles with air conditioner
  • Connect battery. Action to be taken .
  • Start engine and check belt running.

Tightening torques

Component

Nm

Alternator to bracket for ancillaries

25

Terminal 30/B+ to alternator

16

Air-conditioner compressor to bracket for ancillaries


45

1.9l TDI engine - UIS > < 1.8l turbo engine - Audi S3