audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing cylinder head > < Cylinder head
Cylinder head - exploded view
   
Cylinder head - exploded view
1 - Cylinder head gasket
q   Renewing → Chapter „Removing and installing cylinder head“
q   Installation position: Part number points towards cylinder head, and must be legible from the inlet side
q   If renewed, change coolant and engine oil
2 - Cylinder head
q   Removing and installing → Chapter
q   Checking for distortion → Fig.
q   Sealing surface for camshaft housing must be free of oil and grease
q   If renewed, change coolant and engine oil
3 - Seal
q   Renew
4 - Oil pressure switch -F1-
q   Removing and installing → Chapter
5 - Bolt
q   Renew
q   Correct sequence when slackening → Anchor
q   Tightening torque and sequence → Fig.
6 - Camshaft housing
q   Removing and installing → Chapter
7 - O-ring
q   Renew
8 - Seal
q   Renew if damaged or leaking
9 - Filler cap
10 - Bolt
q   Tightening torque → Rep. gr.28
11 - Hall sender -G40-
q   Removing and installing → Rep. gr.28
12 - O-ring
q   Renew
13 - Oil dipstick
14 - Bolt
q   20 Nm
15 - Engine lifting eye
16 - Non-return valve
q   For crankcase breather
17 - Grommet
18 - Bolt
q   Correct sequence when slackening → Anchor
q   Tightening torque and sequence → Fig.
19 - O-ring
q   Renew
20 - Bolt
q   7 Nm
21 - Non-return valve
22 - O-ring
q   Renew
23 - Coolant temperature sender -G62-
q   Removing and installing → Chapter
24 - Bolt
q   Tightening torque → Item
25 - O-ring
q   Renew
26 - Teflon ring
27 - Screw plug
q   Depending on version
q   15 Nm
28 - Seal
q   Depending on version
q   Renew

   
Checking cylinder head for distortion
–  Use straight edge 500 mm -VAS 6075- and feeler gauge to measure cylinder head for distortion at several points.
l  Max. permissible distortion: 0.05 mm.
  A15-10931
Cylinder head - tightening torque and sequence
  Note
Renew the bolts tightened with specified tightening angle.
–  Tighten bolts in 4 stages in the sequence shown:
  V15-0738
StageBoltsTightening torque/angle specification
1.-1 … 10-Screw in bolts by hand until they make contact
2.-1 … 10-40 Nm
3.-1 … 10-turn 90° further
4.-1 … 10-turn 90° further

   

Removing and installing cylinder head > < Cylinder head