audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing poly V-belt - vehicles with air conditioner compressor and tensioner > < Removing and installing poly V-belt - vehicles without air conditioner compressor
Poly V-belt drive for vehicles with air conditioner compressor and tensioner - exploded view
   
Poly V-belt drive for vehicles with air conditioner compressor and tensioner - exploded view
1 - Poly V-belt
q   Check for wear
q   Before removing, mark direction of rotation with chalk or felt-tip pen
q   Removing and installing: vehicles with tensioner → Chapter, vehicles without tensioner → Chapter.
q   Do not kink
q   When installing, make sure it is properly seated on pulleys.
2 - Poly V-belt tensioner
q   Removing and installing → Chapter
q   Not installed on vehicles without air conditioner (equipment version)
3 - Vibration damper
q   With poly V-belt pulley
q   Installation position: hole in vibration damper must be positioned over raised section of crankshaft sprocket
q   Removing and installing → Chapter
4 - Bolt
q   Renew
q   Use only genuine bolts → Electronic parts catalogue
q   10 Nm + turn 90° further
5 - Bolt
q   Tightening torque → Electrical system; Rep. gr.27
6 - Dowel sleeve
q   Ensure correct seating in bracket for ancillaries
7 - Bolt
q   Tightening torque → Rep. gr.23
8 - Bolt
q   Tightening torque → Item
9 - Idler roller
q   For toothed belt
10 - Bolt
q   Tightening torque → Item
11 - Idler roller
q   For toothed belt
12 - Bracket for ancillaries
q   Removing and installing → Chapter
13 - High-pressure pump
q   Removing and installing → Rep. gr.23
14 - Bolt
q   Renew
q   20 Nm + turn 180° further
15 - Bolt
q   Tightening torque and sequence → Fig.
16 - Alternator
q   Removing and installing → Electrical system; Rep. gr.27
17 - Bolt
q   Tightening torque → Electrical system; Rep. gr.27
18 - Air conditioner compressor
q   Removing and installing → Rep. gr.87
19 - Bolt
q   Tightening torque → Rep. gr.87
20 - Dowel sleeve
q   Ensure correct seating in bracket

   
Bracket for ancillaries - tightening torque and tightening sequence
  Note
Renew the bolts tightened with specified tightening angle.
–  Fit bolts in the following sequence:
t  Bolts -1- and -2- M10x52.
t  Bolts -3- and -6- M10x30.
t  Bolts -4- and -5- M10x60.
–  Tighten bolts in 4 stages in the sequence shown:
  A13-10534
StageBoltsTightening torque/angle specification
1.-1 … 6-Screw in bolts by hand until they make contact
2.-1 … 6-40 Nm
3.-3- and -6-turn 45° further
4.-1, 2, 4, 5-turn 90° further

   

Removing and installing poly V-belt - vehicles with air conditioner compressor and tensioner > < Removing and installing poly V-belt - vehicles without air conditioner compressor