Audi Workshop Service and Repair Manuals

Renewing crankshaft oil seal (pulley end)

Special tools and workshop equipment required

t	Oil seal extractor -3203-

t	Counterhold tool -3415-

t	Assembly tool -T10053-

Procedure l  Engine in vehicle. –  Remove toothed belt: t  Vehicles up to approx. 05.2005 → Chapter t  Vehicles from approx. 06.2005 → Chapter –  Remove crankshaft sprocket; use counterhold tool -3415- to lock sprocket in place.

–  Before fitting oil seal extractor, fully screw in centre bolt for sprocket into crankshaft.

–  Unscrew inner section of oil seal extractor -3203- 8 turns out of outer section and lock with knurled screw. –  Lubricate threaded head of oil seal extractor, place it in position and screw it into oil seal as far as possible (applying firm pressure). –  Loosen knurled screw and turn inner part against crankshaft until the oil seal is pulled out. –  Clamp flats of oil seal extractor in vice. –  Remove oil seal with pliers.

–  Clean running surface and sealing surface.   Note Do not lubricate sealing lip and outer rim of oil seal before pressing in. –  Place guide sleeve -T10053/1- onto crankshaft journal. –  Slide oil seal over guide sleeve.

–  Press in oil seal flush using the centre bolt of toothed belt sprocket and press sleeve from -T10053-.

–  Renew centre bolt for toothed belt sprocket.   Note t  Contact surface between toothed belt sprocket and crankshaft must be free of oil. t  Do not lubricate bolt for crankshaft sprocket. –  Install crankshaft sprocket; use counterhold tool -3415- to lock sprocket in place. –  Fit toothed belt (adjust valve timing): t  Vehicles up to approx. 05.2005 → Anchor t  Vehicles from approx. 06.2005 → Anchor –  Install poly V-belt → Chapter. Tightening torque

Component	Nm
Toothed belt sprocket to crankshaft	120 + 90° 1)2)
l  1) Renew bolt. l  2) 90° = one quarter turn.