audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing intake manifold with fuel rail > < Intake manifold - exploded view
Fuel rail - exploded view
   
Fuel rail - exploded view
1 - Injector
q   With combustion chamber ring seal (teflon ring seal): always renew
q   Renew O-rings
q   Ensure correct installation position.
q   Removing and installing → Chapter
2 - Support ring
3 - Fuel rail
q   Removing and installing → Chapter
4 - High-pressure pump
q   With fuel pressure regulating valve -N276-
q   An electric fuel pump (fitted in fuel tank) supplies fuel to the mechanical high-pressure pump
q   When installing the high-pressure fuel pump, it is essential to ensure that no dirt enters the fuel system.
q   The fuel system must not be under pressure when installing the high-pressure pump; procedure for reducing fuel pressure → Chapter
q   Fuel pipes must be free of tension when installed.
q   Removing and installing → Chapter
5 - Roller tappet
6 - Fuel pressure regulating valve -N276-
7 - Bolts for high-pressure pump
q   Hand-tighten in diagonal sequence, then tighten to 5 Nm
q   Final torque for bolts with M8 thread: 20 Nm
q   Do not tilt high-pressure pump
8 - Connecting piece for fuel supply line
q   Renew
q   40 Nm
9 - Union nut for fuel supply line
q   20 Nm
10 - Air flow control flaps (intake manifold flaps)
11 - Gasket
q   Renew
12 - Intake manifold
q   Removing and installing → Chapter
13 - Vacuum unit for air flow control flaps (intake manifold flaps)
14 - Throttle valve module -J338-, throttle valve drive for electric throttle -G186-
q   Throttle valve drive angle sender 1 for electric throttle -G187- and throttle valve drive angle sender 2 for electric throttle -G188-
q   After throttle valve module -J338- has been renewed, it must be re-adapted to engine control unit -J623-. Use vehicle diagnostic tester to do so.
15 - Bolts for intake manifold
q   9 Nm
16 - Intake manifold flap potentiometer -G336-
q   After intake manifold flap potentiometer -G336- or intake manifold has been removed and installed or renewed, intake manifold flap potentiometer -G336- must be adapted to engine control unit -J623-. Use → Vehicle diagnostic tester in „Guided Functions“ mode.
17 - Fuel pressure sender -G247-
q   27 Nm
q   Lubricate threads lightly with clean engine oil
q   Always renew connecting piece and tighten to 40 Nm
q   Fitting location → Fig.
q   Removing and installing → Chapter

   

Removing and installing intake manifold with fuel rail > < Intake manifold - exploded view