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Removing and installing fuel system diagnostic pumpV144 > < Tank leak diagnostic system
Performing tank leak diagnosis
Performing tank leak diagnosis
Check the fuel tank leak diagnosis system using the „Guided Fault Finding“ function → Vehicle diagnostic, testing and information system VAS 5051.
Checking fuel tank system and tank breather system for leaks
  Note
The following locations/components must be checked when checking the fuel tank system and tank breather system for leaks. Initiate a tank leak diagnosis after eliminating a suspected leak to make sure the diagnosed leak has been eliminated.
   
–  Switch off ignition.
–  Check whether the filler cap of the fuel tank was properly closed when performing the diagnosis.
–  Check whether the seal of the filler cap is damaged or deformed. Renew if necessary.
–  Remove rear seat bench → Rep. gr.72.
–  Unclip the retaining tabs -arrows- for the flange cover (right-side).
  A20-1206
Vehicles with four-wheel drive:
–  Unclip the retaining tabs -arrows- for the flange cover (left-side).
All vehicles (continued):
  Note
Observe notes on installing flanges → Anchor and → Anchor.
–  Check that the seals under the fuel tank flanges are undamaged and that the locking rings on the flanges are properly tightened. Also check whether the fuel lines are connected properly.
–  Perform a visual check on all pipe/hose connections of the fuel tank system and replace leaking pipes/hoses, e.g.:
t  Line between activated charcoal filter and activated charcoal filter solenoid valve 1 -N80-
t  Lines between activated charcoal filter and fuel system diagnostic pump -V144-
t  Line between fuel tank and activated charcoal filter (below heat shield for activated charcoal filter).
t  Fuel tank breather lines behind wheel housing liner (rear right).
t  Fuel lines to engine.
  Note
Leaks in pipes and components of the fuel tank system can sometimes be detected by applying a non-flammable, environment-friendly leak detecting spray. Initiate a tank leak diagnosis repeatedly to build up pressure in the system. Bubbles will form at the leak.
–  Perform a visual check on the components of the fuel tank system/fuel tank breather system:
t  Fuel tank
t  Activated charcoal filter
t  Fuel system diagnostic pump -V144-
t  Activated charcoal filter solenoid valve 1 -N80-
  Note
Due to the shape or function of these components it is not always possible to detect leaks by applying leak detecting spray. If this is the case, clamp off hoses going to the respective component using hose clamps up to Ø 25 mm -3094- and initiate tank leak diagnosis. If no leak is then found after clamping off the hoses, the corresponding component is defective. If the hoses are clamped off directly at the diagnostic pump and a leak is still indicated, there is a leak in the diagnostic pump itself.
  A20-1216

Removing and installing fuel system diagnostic pumpV144 > < Tank leak diagnostic system