audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing front bumper up to Model Year 2005 > < Front bumper
Exploded view of front bumper up to Model Year 2005
   
Exploded view of front bumper up to Model Year 2005
1 - Bumper cover
q   Removing and installing → Chapter
q   Adjustment with respect to bonnet → Chapter
q   Making number plate attachment holes → Fig.
q   If a new cover is fitted, number plate attachment holes are only to be drilled in marked positions/number plate is only to be attached at the corresponding locations.
q   Joint dimensions → Fig.
2 - Bolt
q   6 Nm
3 - Bolt
q   3 Nm
4 - Right support
5 - Centre support
6 - Cross member
q   Removing and installing → Chapter
7 - Left support
8 - Guide
q   Removing and installing → Fig.
9 - Bolt
q   1.5 Nm
10 - Grommet
q   2x
q   Insert in wing before fitting bumper cover → Fig..
11 - Wheel housing liner

   
Making number plate attachment holes
  Note
There are 4 centre punch marks in the number plate panel in the bumper cover. These have to be drilled out for attaching a number plate (dimensions 115 x 520 mm).
Proceed as follows if centre punch marks are not visible:
–  Establish vertical line of symmetry from Audi emblem to centre of grille in bumper.
–  Establish horizontal line of symmetry:
l  Dimension -a- = Dimension -a-
–  Work out symmetrical positioning of number plate attachment points as follows:
l  Dimension -x- = 139 mm
l  Dimension -y- = 62 mm
  A63-0125
Fitting grommet for wing
–  Before fitting the bumper cover -1-, attach the grommet -3- to the stud -2-.
4 - Wing
–  After fitting, tighten the nut -5-.
5 - Nut 6 Nm
  A63-0154
Joint dimensions
  Note
Joint dimensions can be checked using adjustment gauge -3371-.
l  Dimension -A- = 2 mm +0.5 mm
l  Dimension -B- = 0 mm ± 0.5 mm
l  Dimension -C- = 0 mm ± 0.5 mm
  A63-0149

Removing and installing front bumper up to Model Year 2005 > < Front bumper