A4 Cabriolet Mk2
Servicing clutch release mechanism |
Special tools and workshop equipment required |
t | Thrust plate -VW 401- |
t | Press tool -VW 412- |
t | Press tool -VW 454- |
t | Tube -2040- |
t | Torque wrench -V.A.G 1331- |
t | -1-Internal puller -Kukko 21/4- |
t | -4-Counter-support -Kukko 22/1- |
t | Locking fluid -AMV 185 101 A1- |
t | Sealing grease -G 052 128 A1- |
t | Copper grease (commercially available) |
t | Adhesive -AMV 195 KD1 01- |
t | Grease for clutch plate splines -G 000 100- |
1 - | Release bearing |
q | Do not wash out; wipe clean only |
q | Renew bearing if noisy |
q | Checking release bearing → Chapter |
q | Servicing release bearing with glued plastic ring → Fig. |
q | Checking release bearing with mechanically attached plastic ring → Fig. |
q | Retainer lugs on release bearing must engage in release lever |
2 - | Clutch release lever |
q | Before installing, lubricate area which makes contact with plunger of slave cylinder with copper grease (commercially available) |
3 - | Bolt, 35 Nm |
q | 3x |
q | Apply locking fluid -AMV 185 101 A1- when fitting |
4 - | Retaining spring |
q | Secure to clutch release lever |
5 - | Guide sleeve |
q | Installation position: Oil drain hole points downwards |
q | Before removing and installing, cover input shaft splines with a shrink-fit hose to protect oil seal. |
6 - | Oil seal |
q | For input shaft |
q | Pull out of guide sleeve → Item → Fig.. |
q | Press into guide sleeve → Item → Fig.. |
q | Pack space between sealing lip and dust lip half full with sealing grease -G 052 128 A1- |
7 - | O-ring |
q | Always renew |
8 - | Dished spring |
q | Inner diameter (convex side) faces guide sleeve → Item |
9 - | Intermediate piece |
q | Installation position: insert locating element between ribs of housing |
10 - | Ball-head pin |
q | Lubricate with grease for clutch plate splines -G 000 100- |
11 - | Gearbox |
12 - | Clutch slave cylinder |
q | Removing and installing → Chapter |
q | Do not operate clutch pedal after slave cylinder has been removed |
q | Grease lightly before installing → Anchor |
q | When installing push in until the securing bolt can be fitted. |
q | With plug-in connection for pipe/hose assembly |
q | Disconnecting pipe/hose assembly → Anchor |
q | Follow correct procedure when bleeding → Chapter |
q | Tighten bleeder valve to 4.5 Nm. |
13 - | Hexagon socket head bolt, 23 Nm |
q | Self-locking |
q | Renew |
14 - | Bracket |
q | For pipe/hose assembly |
q | Bolt onto gearbox with slave cylinder |
15 - | Plunger |
q | Lubricate end of plunger with copper grease (commercially available) |
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