A4 Cabriolet Mk2
Servicing gearbox housing |
Special tools and workshop equipment required |
t | Drift -VW 295- |
t | Adapter -VW 295 A- |
t | Tube -VW 423- |
t | Multi-purpose tool -VW 771- |
t | Support plate -VW 801- |
t | Guide pin -10 - 15- |
t | Drift sleeve -30 - 100- |
t | Tube -32 - 109- |
t | Locking pin -2064- |
t | Assembly tool -3253- |
t | Internal puller -3275- |
t | -1-Internal puller -Kukko 21/2- |
t | -4-Counter-support -Kukko 22/1- |
t | -4-Counter-support -Kukko 22/2- |
t | Depth gauge |
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1 - | Needle bearing |
q | For input shaft |
q | Always renew |
q | Pulling out → Fig. |
q | Driving in → Fig. |
q | Measuring insertion depth → Fig. |
q | Peen to secure after installing → Fig. |
2 - | Ball sleeve |
q | For selector shaft |
q | Pulling out → Fig. |
q | Driving in and securing → Fig. |
3 - | Cap |
q | For gearbox breather |
4 - | Breather pipe |
q | Installation depth → Fig. |
q | Clip in cap → Item for gearbox breather |
5 - | Gearbox housing |
q | When renewing: re-determine positioning of 2nd speed selector gear → Chapter, adjust pinion shaft and differential (final drive gear set) → Chapter |
6 - | Ball sleeve |
q | For selector shaft |
q | Pulling out → Fig. |
q | Driving in → Fig. |
7 - | Oil seal for selector shaft |
q | Can be renewed with gearbox removed (gearbox remains assembled) → Chapter |
q | Always renew |
q | Pulling out → Fig. |
q | Driving in → Fig. |
q | Always use assembly sleeve to fit oil seal (if selector shaft remains installed in gearbox) → Chapter |
8 - | Tapered roller bearing outer race (right-side) |
q | For differential |
q | If renewed: adjust differential (crown wheel) → Chapter |
q | Removing and installing → Item |
9 - | Shim “S2” |
q | Note thickness |
q | Table of adjustments → Chapter |
10 - | Grooved ball bearing |
q | For input shaft |
q | Removing (gearbox dismantled) → Fig. |
q | Removing (gearbox removed but not dismantled) → Chapter |
q | Installing → Fig. |
11 - | Intermediate piece |
q | Renew if damaged |
12 - | Oil drain plug, 40 Nm |
13 - | Oil seal |
q | For flange shaft (right-side) |
q | Renewing → Chapter |
14 - | Magnet |
q | Clean |
q | Insert in gearbox housing rib |
15 - | Ball sleeve |
q | For reverse gear selector rod |
q | Pulling out → Fig. |
q | Driving in → Fig. |
q | Measuring insertion depth → Fig. |
16 - | Ball sleeve |
q | For selector rod for 1st and 2nd gear |
q | Pulling out → Fig. |
q | Driving in → Fig. |
q | Measuring insertion depth → Fig. |
17 - | Ball sleeve |
q | For selector rod for 3rd and 4th gear |
q | Pulling out → Fig. |
q | Driving in → Fig. |
q | Measuring insertion depth → Fig. |
18 - | Ball sleeve |
q | For selector rod for 5th and 6th gear |
q | Pulling out → Fig. |
q | Driving in → Fig. |
q | Measuring insertion depth → Fig. |
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Note
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