audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Exhaust system on vehicles with four-wheel drive - exploded view > < Removing and installing components of exhaust system - USA vehicles
Exhaust system on vehicles with front-wheel drive - exploded view
   
Exhaust system on vehicles with front-wheel drive - exploded view
1 - Centre silencer
q   Combined in one unit with rear silencer as original equipment. Can be renewed individually for repair purposes
q   Cutting point → Anchor
q   Align exhaust system so it is free of stress → Chapter
2 - 23 Nm
3 - Mounting
q   Renew if damaged
4 - 27 Nm
q   Renew
5 - Exhaust manifold
q   For cylinder bank 1 (right-side)
q   Removing and installing → Chapter
6 - Gasket
q   Renew
7 - Lambda probe -G39-
q   For cylinder bank 1 (right-side)
q   Threads of new Lambda probes are already greased with assembly paste; the paste must not get into the slots on the probe body
q   When re-using the old Lambda probe, grease thread with high-temperature lubricant; the paste must not get into the slots of the probe body; High-temperature lubricant → Parts catalogue
q   Removing and installing → Rep. Gr.24
q   Tighten to 55 Nm
8 - Lambda probe 2 -G108-
q   For cylinder bank 2 (left-side)
q   Threads of new Lambda probes are already greased with assembly paste; the paste must not get into the slots on the probe body
q   When re-using the old Lambda probe, grease thread with high-temperature lubricant; the paste must not get into the slots of the probe body; High-temperature lubricant → Parts catalogue
q   Removing and installing → Rep. Gr.24
q   Tighten to 55 Nm
9 - Exhaust manifold
q   For cylinder bank 2 (left-side)
q   Removing and installing → Chapter
10 - Gasket
q   Renew
11 - 27 Nm
q   Renew
12 - Lambda probe 2 after catalytic converter -G131-
q   For cylinder bank 2 (left-side)
q   Threads of new Lambda probes are already greased with assembly paste; the paste must not get into the slots on the probe body
q   When re-using the old Lambda probe, grease thread with high-temperature lubricant; the paste must not get into the slots of the probe body; High-temperature lubricant → Parts catalogue
q   Removing and installing → Rep. Gr.24
q   Tighten to 55 Nm
13 - Front exhaust pipe with catalytic converter
q   For cylinder bank 2 (left-side)
q   With flexible joint; do not bend flexible joint more than 10° – otherwise it can be damaged
q   Protect against knocks and impact
q   Align exhaust system so it is free of stress → Chapter
q   Components of exhaust pipe mountings: vehicles with manual gearbox → Fig., vehicles with multitronic gearbox 01J → Fig.
q   Removing and installing: vehicles with manual gearbox → Chapter; vehicles with multitronic gearbox 01J → Chapter.
14 - Clamp (front)
q   Before tightening, align exhaust system so it is free of stress → Chapter
q   Installation position → Fig.
q   Tighten bolt connections evenly
15 - 40 Nm
16 - Lambda probe after catalytic converter -G130-
q   For cylinder bank 1 (right-side)
q   Threads of new Lambda probes are already greased with assembly paste; the paste must not get into the slots on the probe body
q   When re-using the old Lambda probe, grease thread with high-temperature lubricant; the paste must not get into the slots of the probe body; High-temperature lubricant → Parts catalogue
q   Removing and installing → Rep. Gr.24
q   Tighten to 55 Nm
17 - Front exhaust pipe with catalytic converter
q   For cylinder bank 1 (right-side)
q   With flexible joint; do not bend flexible joint more than 10° – otherwise it can be damaged
q   Protect against knocks and impact
q   Align exhaust system so it is free of stress → Chapter
q   Components of exhaust pipe mountings: vehicles with manual gearbox → Fig., vehicles with multitronic gearbox 01J → Fig.
q   Removing and installing: vehicles with manual gearbox → Chapter; vehicles with multitronic gearbox 01J → Chapter.
18 - Rear silencer
q   For left side of vehicle
q   Combined in one unit with centre silencer as original equipment. Can be renewed individually for repair purposes
q   Cutting point → Anchor
q   Renewing tailpipe → Chapter
q   Align exhaust system so it is free of stress → Chapter
19 - Mounting
q   Renew if damaged
20 - 23 Nm
21 - Rear silencer
q   For right side of vehicle
q   Combined in one unit with centre silencer as original equipment. Can be renewed individually for repair purposes
q   Cutting point → Anchor
q   Renewing tailpipe → Chapter
q   Align exhaust system so it is free of stress → Chapter
22 - 23 Nm
23 - Clamp (rear)
q   For separate replacement of centre and rear silencers
q   Before tightening, align exhaust system so it is free of stress → Chapter
q   Installation position → Fig.
q   Tighten bolt connections evenly
24 - 40 Nm
25 - Mounting
q   Renew if damaged
26 - 23 Nm

   

Exhaust system on vehicles with four-wheel drive - exploded view > < Removing and installing components of exhaust system - USA vehicles