audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Valve gear > < Removing and installing cylinder head
Checking compression
   
Checking compression
Special tools and workshop equipment required
t  Hose clamps for hoses up to 25 mm -3094-
t  Spark plug socket and extension -3122 B-
t  Compression tester -V.A.G 1763-
t  Puller -T40039-

Procedure
l  Engine oil temperature at least 30 °C.
l  Battery voltage at least 12.5 V.
–  Switch off ignition.
   
–  Unplug electrical connector at engine speed sender -G28--arrow- on left side of gearbox (carefully bend heat shield to one side).
  A28-10010
–  Remove cover -1- on left side of engine compartment.
  A10-10277
–  Clamp off coolant hose -2- using hose clamp -3094- and detach from coolant expansion tank.
–  Seal off connection with a suitable plug.
–  Unbolt coolant expansion tank -arrow-.
–  Unplug electrical wire for coolant shortage indicator switch -F66- at expansion tank (bottom) and move expansion tank to one side (coolant hose -1- remains attached).
  A10-10414
–  Pull dipstick -1- out of guide tube.
–  Remove bolts -2- and -3-.
–  Unplug electrical connectors at ignition coils.
–  Push wiring harness to one side.
  A15-10234
–  Remove bolts -arrows-.
–  Remove air ducts -1- and -2-.
  A10-10301
–  Remove bolts -1- and -2-.
–  Unplug electrical connectors at ignition coils.
–  Push wiring harness to one side.
  A15-10235
–  Pull all ignition coils out with puller -T40039-.
–  Remove spark plugs with spark plug socket -3122 B-.
–  Test the compression pressure with the compression tester -V.A.G 1763-.
  Note
Using the compression tester → operating instructions.
–  Have a 2nd mechanic press down the accelerator pedal completely and simultaneously operate the starter until the pressure no longer increases on the tester display.
–  Repeat procedure on each cylinder.
  A28-0074
Compression pressurebar
When new10.0 … 14.0
Wear limit9.0
Difference between cylinders3.0 (maximum)

Assembling
Installation is carried out in the reverse order; note the following:
–  Install spark plugs → Booklet803 or → Booklet805.
–  Faults are stored in engine control units because connectors were unplugged: “Generate readiness code” in “Guided Functions” → Vehicle diagnosis, testing and information system VAS 5051.
Tightening torque
   
ComponentNm
Wiring guide for ignition coils to cylinder head cover5

   

Valve gear > < Removing and installing cylinder head