audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Dismantling and assembling triple roller joint AAR 2900 > < Exploded view
Servicing outer constant velocity joint
Servicing outer constant velocity joint
   
Boots made of rubber are secured using pliers -V.A.G 1275-.
Instructions apply only to stainless steel clips.
  A42-0369
Tightening hose clip on outer joint
–  Apply clamp tensioner -V.A.G 1682- as shown. Ensure jaws of clamp tensioner make contact with lugs -arrows B- on hose clip.
–  Tighten hose clip by turning spindle with torque wrench (take care to keep pliers straight).
t  Tightening torque: 20 Nm.
t  Use torque wrench with 5…50 Nm adjustment range (e.g. -V.A.G 1331-).
t  Make sure thread of spindle on clamp tensioner moves freely. Lubricate with MoS2 grease if necessary.
t  If the thread is stiff (e.g. due to dirt), the required clamping force will not be attained at the hose clip when the specified tightening torque is applied.
  V40-1076
Pressing off outer constant velocity joint
–  Clamp drive shaft in vice using protective jaw covers.
–  Remove the large hose clip and pull back the rubber boot.
–  Screw the spindle -3207- into the joint pin until the constant velocity joint can be detached.
  V40-0793
Venting joint boot
Only applies to boots made of rubber:
A partial vacuum is sometimes created in the rubber boot during installation.
This vacuum produces a fold -arrow- when driving.
For this reason, please note the following:
–  Before tightening the hose clips, vent the boot to equalise pressure by briefly lifting the lip.
  V40-1133
Installation position of spacer ring and dished spring (outboard end)
1 - Dished spring
2 - Spacer ring (plastic)
  A40-0157

Dismantling and assembling triple roller joint AAR 2900 > < Exploded view