audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Installing new side window > < Removing an intact window
General Body Assembly
Removing and installing side window
Installing an intact window
  • ‒ When re-using an undamaged window, shortly before installing, smooth down adhesive sealant residue on the window pane and window flange with a carpet knife. Under no circumstances remove completely.
  • ‒ Remaining material serves as a bonding surface for the new adhesive sealant when it is applied.
  • ‒ Keep bonding surfaces clean and free from grease.
Important

Note:

It is recommended to use adhesive sealing material DH 009 100 03 (small cartridge) for bonding on a single window or D 004 300 05 (2-component adhesive) for more than one window.

  • ‒ Insert window in opening and fix in position with adhesive tape.
  • ‒ Secure moulding to C-pillar with hollow rivet.

 
A64-0005
  • ‒ → Apply adhesive sealant centrally all round residual material on window.
  • ‒ Dimension -a- = 12 mm
  • ‒ Dimension -b- = 8 mm

Note:

The height of the adhesive bead should be reduced by the height of the remaining residue on the window and the flange.

Installing new side window > < Removing an intact window