Audi Workshop Service and Repair Manuals

• Brake fluid reservoir
• Supply hose
• Pipe/hose assembly
• ◆ For plug-in connections on master cylinder and slave cylinder
• ◆ Disconnecting from master cylinder and installing
• ◆ Disconnecting from slave cylinder => Fig. 2
• ◆ Allocation for LHD and RHD vehicles

=> Parts catalogue

• Mounting bracket
• Clutch pedal
• ◆ Removing and installing
  => Page 30-5

• Hexagon socket head bolt,
  20 Nm
• Pin
• Master cylinder
• ◆ With plug-in connection for hose/pipe assembly
• ◆ Removing and installing
  
• ◆ Do not operate clutch pedal after removing cylinder
• Seal
• ◆ Must not be removed
• Retaining clip
• ◆ Pull out retaining clip to disconnect pipe => Page 30-18
• Gearbox

• Plastic slave cylinder
• ◆ Do not operate clutch pedal after slave cylinder has been removed.
• ◆ Brake fluid must not be allowed to get onto the gearbox
• ◆ Grease lightly before installing
  =>Fig.1
• ◆ When installing push in until the securing bolt can be fitted.
• ◆ With plug-in connection for hose/pipe assembly
• ◆ Disconnecting hose/pipe assembly
  => Fig. 2
• ◆ Removing and installing
  
• ◆ Follow correct sequence of work when bleeding => Page 30-21.

• Bleeder valve
• ◆ Tighten to 4.5 Nm
• ◆ Follow correct sequence of work when bleeding => Page 30-21
• ◆ If bleeder valve has broken off, it can be removed with 3 mm Allen key
• Dust cap
• Retaining clip
• ◆ Pull out retaining clip to disconnect pipe => Fig. 2
• Bracket
• ◆ Secured to gearbox
• Hexagon socket head bolt,
  20 Nm
• Nut - 2 Nm
• Seal

→ Fig.1    Inserting clutch slave cylinder

• ‒ Before inserting slave cylinder in gearbox housing, lubricate area -a- of boot with lithium grease G 052 150 A2.
• ‒ Coat contact surface for push rod at clutch release lever with a thin layer of copper grease, e.g. Z381 351 TE.

→ Fig. 2    Disconnecting pipe from clutch slave cylinder

Removing

• ‒ To disconnect pipe, use a screwdriver to lever out retaining clip -A- so that it clicks. The pipe can then be pulled out.

Installing

• ‒ Press in retaining clip -A- as far as it will go.
• ‒ Push pipe into slave cylinder until it engages audibly.