Audi Workshop Service and Repair Manuals

• Mounting bracket
• ◆ Prior to removal, detach steering column at steering box

=> Brake System; Repair Group 46; Removing and installing brake pedal mounting bracket

• Pivot pin
• ◆ For clutch and brake pedal
• ◆ Installation position: Groove (arrow) facing clutch pedal
• Locking element
• Hexagon socket-head bolt - 25 Nm
• Brake pedal

• Clutch pedal
• ◆ Removing and installing=>Page 30-5
• Pin
• ◆ Engage in clutch pedal
• Locking element
• Master cylinder
• ◆ Removing and installing=>Page 30-18
• Hexagon socket-head bolt - 20Nm
• Mount
• ◆ Insert with over-centre spring in mounting bracket

• Over-centre spring
• ◆ Assignment

=> Parts List

• ◆ Removing and installing with clutch pedal =>Page 30-5

• Hexagon socket-head bolt - 5Nm
• ◆ For securing pivot pin for clutch pedal and brake pedal
• Gasket
• ◆ Not to be removed
• TORX bolt, 25 Nm
• ◆ Also used for attachment of brake master cylinder with brake servo

Removing and installing clutch pedal and over-centre spring

Removing

• ‒ Remove driver's storage compartment.

=> General Body Repairs; Repair Group 68; Storage compartments/covers and trim panels; Removing driver's storage compartment

Note:

• ◆ → When performing the operations described below, make sure clutch pedal does not press clutch pedal switch -1- out of clip, as otherwise switch thread would be damaged and switch would have to be replaced.
• ◆ Switch -1- is only to be fitted once so as to ensure a firm fit.

• ‒ → Separate clutch pedal from master cylinder. To do so, use screwdriver to prise out pin locking element -arrow 1- and pull out pin
  -arrow 2-.
• ‒ Use screwdriver to press locking element for clutch pedal off pivot pin.

• ‒ → Screw out bolt (arrow).
• ‒ Press pivot pin for clutch and brake pedal to right until clutch pedal can be detached.
• ‒ If necessary, use screwdriver to press locking element for brake pedal off pivot pin.
• ‒ Take out clutch pedal and over-centre spring.

Installing

Install in reverse order, paying attention to the following:

• ‒ → Align pivot pin for clutch pedal/brake pedal such that it faces out of mounting bracket on clutch pedal side (arrow).
• ‒ Start by engaging clutch pedal in over-centre spring, then attach to pivot pin.

• ‒ Connect master cylinder to clutch pedal. Engage pin locking element in clutch pedal.
• ‒ → Do not tighten bolt (arrow) until the two lock washers have been attached to the clutch pedal/brake pedal pivot pin.

• ‒ → Check setting of clutch pedal switch -1- over clutch pedal as follows:
• ‒ Switch -1- must make full contact with clutch pedal -3- and be fully actuated.
• ‒ Adjustment tolerance: Gap width -a- between clip and mounting bracket -2-/gap width -b- at switch -1- must not exceed 0.7 mm.
• ‒ To adjust, hold clip and turn clutch pedal switch -1-.

Note:

Switch is only to be fitted once so as to ensure a firm fit.