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Removing and installing input shaft, drive pinion, hollow shaft and gearbox shift mechanism > < Removing and installing manual gearbox and selector shaft

A4 Mk1

6-speed manual gearbox 01E Four-wheel drive
Dismantling and assembling gearbox
Removing and installing 5th and 6th gear
 
V34-2881
  • 1st inner race for ball bearing for input shaft
    • ◆ Removing
    • ◆ Installing => Page 34-197
  • Needle bearing for 5th gear
  • Inner race for 5th speed sliding gear
  • 5th speed sliding gear
    • ◆ Removing => Page 34-177
    • ◆ Installing => Page 34-197
  • Spring pin
    • ◆ Pressing out => Page 34-178
    • ◆ Pressing in => Page 34-193
 
V34-2881
  • Actuating arm driver for 5th and 6th gear
    • ◆ Only to be replaced complete with selector rod for 5th and 6th gear -Item 8-
    • ◆ Removing => Page 34-179
    • ◆ Fitting => Page 34-193
  • 5th and 6th gear selector fork
    • ◆ Can be replaced separately
  • Selector rod for 5th and 6th gear
    • ◆ Only to be replaced complete with actuating arm driver for 5th and 6th gear
    • ◆ Removing => Page 34-178
    • ◆ Installing => Page 34-188
  • Locking collar, synchro-ring, synchro-hub for 5th and 6th gear
    • ◆ Removing => Page 34-179
    • ◆ Installing => Page 34-192
 
V34-2881
  • Circlip
    • ◆ Re-determining => Page 34-196
  • 5th gear wheel
    • ◆ Removing => Page 34-178
    • ◆ Pressing on => Page 34-195
  • 6th speed sliding gear
    • ◆ Remove together with synchro-hub and inner race for 5th gear
  • Needle bearing for 6th gear
  • Thrust washer for needle bearing for 6th gear
    • ◆ Installation position: Recess facing circlip, smooth thrust face towards needle bearing
  • Circlip
 
V34-2881
  • Inner race for cylindrical roller bearing
    • ◆ Detaching by hand => Page 34-181
  • Shim
    • ◆ Re-determining thickness
      => Page 34-194
  • Spacer sleeve
    • ◆ Length 39.6 mm
  • 6th gear wheel
    • ◆ To press off, remove bearing plate
      => Page 34-181
    • ◆ Pressing off => Page 34-184
    • ◆ Pressing on => Page 34-185

Removing and installing input shaft, drive pinion, hollow shaft and gearbox shift mechanism > < Removing and installing manual gearbox and selector shaft