audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Adjusting shift mechanism > < Servicing selector rod, connecting rod and push rod - front
6-speed manual gearbox 01E Four-wheel drive
Servicing shift mechanism
Removing and installing shift mechanism
 
W00-0120

Special tools and workshop equipment required

  • ◆ Engine/gearbox lifter V.A.G 1383 A

 
W00-0427
  • ◆ V.A.G 1331 Torque wrench

Removing

 
N34-0605
  • ‒ Remove gear stick knob and cover for gear stick.
  • ‒ Remove centre console.

=> General Body Repairs, Interior; Repair Group 68; Shelves/Trim; Removing and installing front centre console

  • ‒ Detach noise insulation.
  • ‒ → Unscrew noise insulation for shift mechanism housing -arrows-.

 
N34-0606
  • ‒ → Unscrew nuts for shift mechanism housing -arrows-.
 
N02-0130
  • ‒ → If fitted, remove rear section -D- of noise insulation -arrows A and C-.

 
A34-0137
  • ‒ → Slacken off bolt -2- of noise insulation over left drive shaft.
  • ‒ Disengage hook -1- and detach noise insulation.
 
A34-0138
  • ‒ → Remove heat shield for inner left joint from gearbox -arrows-.
  • ‒ Detach left drive shaft -1- and tie up to front.
  • ‒ Remove rear section of exhaust system as of clamp(s).

 
V39-1844
  • ‒ Remove heat shield over propshaft.
  • ‒ → Unscrew heat shield for propshaft from cover for Torsen differential -arrows-.
  • ‒ Remove propshaft .
 
N34-1499
  • ‒ → Use engine/gearbox lifter V.A.G 1383 A to provide some support for gearbox.

A - Wooden block

 
N37-0505
  • ‒ → Screw out bolts -1- and -2- on right and left side.

Note:

Bolts -3- and -4- are not to be screwed out, as otherwise wheel alignment would have to be performed.

 
A34-0162
  • ‒ → Lower gearbox lifter V.A.G 1383 A until subframe is released at rear.
  • ◆ Dimension -a- max. 50 mm

 
A34-0194

Important note on subsequent operations:

→ When removing shift mechanism, never detach ball end -arrow A- of connecting rod -2- from selector rod -1-.

Detaching would destroy ball end.

 
A34-0139
  • ‒ → Unscrew connecting rod -2- on right side of gearbox.
  • ‒ Screw out hexagon socket-head bolt of push rod -1-.

 
A34-0140
  • ‒ → Unscrew nut -1- and pull lever -2- of selector rod off gearbox selector shaft.
  • ‒ Swivel down and take out gear stick housing with selector rod and push rod.

Installing

Install in reverse order, paying attention to the following:

  • ‒ Install subframe.

=> Running Gear, Front-wheel Drive and Four-wheel Drive; Repair Group 40

  • ‒ Bolt drive shafts to flange shafts.

=> Running Gear, Front-wheel Drive and Four-wheel Drive; Repair Group 40

  • ‒ Bolt on propshaft => Page 39-91.
  • ‒ Adjust propshaft => Page 39-97.
  • ‒ Perform stress-free alignment of exhaust system.

=> Engine, Mechanics; Repair Group 26

  • ‒ Adjust shift mechanism => Page 34-16.

Tightening torques

Component

Nm

Gear stick housing to body

10

Selector rod to gearbox

23

Connecting rod to gearbox

23

Push rod to gearbox

40

Heat shield for drive shaft

25

Adjusting shift mechanism > < Servicing selector rod, connecting rod and push rod - front