audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Notes on tow-starting and towing > < Technical data of self-diagnosis
Automatic Gearbox 01V Self-diagnosis
Electrical/electronic components and fitting locations
Electrical/electronic components and fitting locations
 
A37-0249
  • Automatic gearbox control unit -J217
    • ◆ Fitting location => Fig. 01-15
    • ◆ Removing and installing => Fig. 01-16
    • ◆ Disconnecting multi-pin connector
      => Fig. 01-17
    • ◆ Control unit is checked by way of self-diagnosis => Perform self-diagnosis
  • Engine control unit
    • ◆ Fitting location => Fig. 01-18
    • ◆ Control unit is checked by way of self-diagnosis => Perform engine self-diagnosis
 
A37-0249
  • Diagnostic connection
    • ◆ Fitting location => Fig. 01-19
  • Internal gearbox wiring harness with integrated gearbox oil temperature sender (ATF) -G93
    • ◆ Fitting location => Fig. 01-21
    • ◆ -G93 is checked by way of self-diagnosis
  • Valve body
    • ◆ Fitting location => Fig. 01-20
    • ◆ Solenoid valves -N88, -N89, -N90, -N91, -N92, -N93 and -N94 are attached to valve body
    • ◆ Components are checked by way of self-diagnosis
 
A37-0249
  • Multi-function switch -F125
    • ◆ Fitting location/removing and installing =>Fig. 01-22
    • ◆ Checked by self-diagnosis
    • ◆ Can be checked in measured value block
  • Gearbox input speed sender -G182
    • ◆ Fitting location/removing and installing =>Fig. 01-26
    • ◆ Checked by self-diagnosis
 
A37-0249
  • Gearbox speed sender -G38
    (also referred to as gearbox output speed sender -G195)
    • ◆ Fitting location/removing and installing =>Fig. 01-25
    • ◆ Checked by self-diagnosis
    • ◆ Measures gearbox output speed
  • Tiptronic switch -F189
    • ◆ Fitting location/removing and installing =>Fig. 01-23
    • ◆ Can be checked in measured value block => Page 01-281
 
A37-0249
  • Selector lever lock solenoid -N110
    • ◆ Fitting location => Fig. 01-27
    • ◆ Removing and installing

=> Automatic Gearbox 01V Front and Four-wheel Drive; Repair Group 37; Servicing shift mechanism; Dismantling and assembling shift mechanism

    • ◆ Can be checked in measured value block => Page 01-281
 
A37-0249
  • Throttle valve potentiometer -G69
    • ◆ Fitting location => Fig. 01-27
    • ◆ Throttle valve potentiometer signal is checked by way of self-diagnosis
    • ◆ Signal is transmitted from throttle valve potentiometer via engine control unit to gearbox control unit. Signal can only be checked in measured value block => Page 01-194. If throttle valve potentiometer is displayed as being faulty in self-diagnosis, self-diagnosis of engine control unit is always to be performed as well
      => Refer to Engine Workshop Manual; Repair Group 01; Self-diagnosis
 
A37-0249
  • Cruise control system switch -E45
    • ◆ Fitting location: Cruise control system switch is located at steering column switch
    • ◆ Removing and installing

=> Electrical System; Repair Group 94; Servicing steering column switch

    • ◆ Can be tested as part of Electrical Check => Page 01-281
  • Starter inhibitor relay -J207
    • ◆ Fitting location => Fig. 01-28

=> "Current Flow Diagrams, Electrical Fault-finding and Fitting Locations" binder

 
A37-0249
  • Selector lever position indicator -Y6
    • ◆ Fitting location => Fig. 01-28
    • ◆ Blank gear display is an indication of emergency running with gearbox control unit not active
    • ◆ Fully illuminated gear display is an indication of emergency running with gearbox control unit active
  • Kickdown switch -F8
    • ◆ Fitting location => Fig. 01-29
    • ◆ Can be checked in measured value block => Page 01-281
 
A37-0249
  • Brake light switch -F
    • ◆ Fitting location => Fig. 01-30
    • ◆ Removing and installing

=> Running Gear; Repair Group 46; Removing and installing pedal cluster, servicing pedal cluster

    • ◆ Can be checked in measured value block => Page 01-281
 
A37-0074

→ Fig.1    Fitting location of automatic gearbox control unit -J217

Control unit is located in front of right seat beneath floor covering in footwell.

Fig.2    Removing and installing automatic gearbox control unit -J217

Removing

 
A37-0161
  • ‒ Remove lower right A-pillar trim and right door sill panel trim in area of front right door.

=> General Body Repairs; Repair Group 70; Trim Panels

  • ‒ Detach floor covering from right inner sill in area of front door and fold back approx. 20 cm.
  • ‒ → Unclip box at A and lift up.
  • ‒ Unclip box at B as illustrated.

 
N37-0513
  • ‒ → Unclip control unit from box -arrows-.
  • ‒ Release multi-pin connector and then detach from control unit
    => Fig. 3.
 
A37-0161

Installing:

Install in reverse order. The following additional steps are required:

  • ‒ Check firm fit of clip nut -1-.

 
V37-1037

→ Fig.3    Disconnecting automatic gearbox control unit -J217 from multi-pin connector

  • ‒ Switch off ignition and wait approx. 30 seconds.
  • ‒ Press catch in arrow direction to release connector.

Install in reverse order.

 
N37-0151

→ Fig.4    Engine control unit

Fitting location: Control unit is located in plenum chamber on left in electronics box.

Removing and installing control unit

Removal and installation of control unit is described in the corresponding engine Workshop Manual in Repair Groups 01, 23 or 24.

 
A01-0060

→ Fig.5    Diagnostic connection

Fitting location: Diagnostic connection is located beneath knee restraint on left of steering wheel.

  • ‒ Use diagnostic wire VAS 5051/1 to connect up vehicle diagnostic, testing and information system VAS 5051. Alternatively, use can be made of diagnostic wire V.A.G 1551/3 to connect up fault reader V.A.G 1551.
  • ‒ Enter address word "02 Gearbox electronics" and continue switching until "Select function XX" appears in display => Page 01-34 onwards.
 
A38-0013

→ Fig.6    Valve body

Fitting location: Valve body is bolted to bottom of gearbox housing and covered by gearbox sump.

Solenoid valves -N88, -N89, -N90, -N91, -N92, -N93 and -N94 are attached to valve body. Solenoid valves -N91, -N92, -N93 and -N94 are also referred to as pressure control valves 1 (-N215), 2 (-N216), 3 (-N217) and 4 (-N218).

Removing and installing valve body

=> Automatic Gearbox 01V Front and Four-wheel Drive; Repair Group 38; Removing and installing valve body

A distinction is made between two types of gearbox:
Gearbox with hydraulic control E17 on which gearbox input speed sender (inductive pick-up) is attached to underside of valve body.
Gearbox with hydraulic control E18/2 on which gearbox input speed sender (Hall sender) is attached behind valve body to gearbox housing.

Information as to which gearbox is concerned can be found in the following Workshop Manual in the Repair Group given:

=> Automatic Gearbox 01V Front and Four-wheel Drive; Repair Group 00; Code letters, assignment of mechanical units, transmission ratios, features

 
A38-0013

→ Fig.7    Internal gearbox wiring harness with integrated gearbox oil temperature sender (ATF) -G93

Fitting location: Wiring harness is attached to valve body.

Wiring harness can be replaced with gearbox installed and valve body removed.

Removing and installing wiring harness in gearbox

=> Automatic Gearbox 01V Front and Four-wheel Drive; Repair Group 38; Removing and installing sump, ATF screen and valve body; Removing and installing wiring harness in gearbox

Removing and installing gearbox oil temperature sender (ATF) -G93

=> Automatic Gearbox 01V Front and Four-wheel Drive; Repair Group 38; Removing and installing sump, ATF screen and valve body; Replacing gearbox oil temperature sender (ATF) -G93

 
N37-0510

→ Fig.8    Multi-function switch -F125

Fitting location: Multi-function switch is located on left of gearbox, connector for multi-function switch -arrow-.

Use is made of two different multi-function switches:

1. Multi-function switch with 8-pin connector

2. Multi-function switch with 10-pin connector

Removing and installing multi-function switch

=> Automatic Gearbox 01V Front and Four-wheel Drive; Repair Group 38; Replacing multi-function switch

 
A37-0325

→ Fig.9    Tiptronic switch -F189

Fitting location: Tiptronic switch is integrated into printed circuit board of symbol panel, which is located in the shift mechanism cover.

Note:

This switch is not installed for shift mechanisms with no Tiptronic function.

It consists of 3 Hall sensors (-A-, -B-, -C-) which are actuated by a magnet on the transverse slide of the masking panel.

A - Change-down sensor
B - Tiptronic recognition sensor
C - Change-up sensor

Note:

A distinction is made between "old" and "new" Tiptronic strategy.

  • ◆ "New" Tiptronic strategy means: On shifting selector lever to Tiptronic gate, gearbox automatically shifts up or down before speed governing limit is reached so that engine is always operating between idling and breakaway speed. Shiftdown is also automatically implemented if accelerator is depressed as far as kickdown.
  • ◆ "Old" Tiptronic strategy means: On shifting selector lever to Tiptronic gate, gearbox only shifts up or down if selector lever is moved to front (+) or to rear (-). If vehicle is braked to a standstill, first gear is automatically activated for driving off.
 
A37-0326
  • ‒ If faults occur, check Tiptronic switch in measured value block
    => Page 01-281 for
    malfunctions.

→ In the event of faults, start by checking whether magnet is properly attached to transverse slide -C- of masking panel and replace masking panel if necessary. Symbol panel with integrated printed circuit board is not to be replaced before checking wiring. On vehicles with Tiptronic sports steering wheel, the buttons on the steering wheel and their wiring must also be checked.

Removing and installing Tiptronic switch -F189

=> Automatic Gearbox 01V Front and Four-wheel Drive; Repair Group 37; Servicing shift mechanism

 
N37-0516

→ Fig.10    Gearbox speed sender -G38

Fitting location: Gearbox speed sender is located in gearbox at rear right.
It is also referred to as gearbox output speed sender -G195.

Removing and installing gearbox speed sender

=> Automatic Gearbox 01V Front and Four-wheel Drive; Repair Group 38; Removing and installing valve body; Replacing gearbox speed sender -G38

 
N37-0507

→ Fig.11    Gearbox input speed sender -G182

Fitting location:

On gearboxes with hydraulic control E17, gearbox input speed sender is located on underside of valve body (see Fig.). On such gearboxes the sender takes the form of an inductive pickup.

 
A38-0086

→ On gearboxes with hydraulic control as of E18/2, gearbox input speed sender -A- is attached behind valve body to gearbox housing. On such gearboxes the sender takes the form of a Hall sender.

Information as to which gearbox is concerned can be found in the following Workshop Manual in the Repair Group given:

=> Automatic Gearbox 01V Front and Four-wheel Drive; Repair Group 00; Code letters, assignment of mechanical units, transmission ratios, features

Removing and installing gearbox input speed sender

=> Automatic Gearbox 01V Front and Four-wheel Drive; Repair Group 38; Removing and installing valve body; Replacing gearbox input speed sender -G182

 
N37-0519

→ Fig.12    Selector lever lock solenoid -N110

Fitting location: Selector lever lock solenoid is located in shift mechanism -arrow-.

Removing and installing selector lever lock solenoid

=> Automatic Gearbox 01V Front and Four-wheel Drive; Repair Group 37; Servicing shift mechanism

 
N37-0515

→ Fig.13    Throttle valve potentiometer -G69

Fitting location (petrol engine): Integrated into throttle valve control part -J338 (arrow).

Fitting location is described in the corresponding engine Workshop Manual in Repair Groups 01, 23 or 24.

Note:

On TDI engines and engines with electronic throttle, the accelerator position sender (-G79, -G185) assumes the function of the throttle valve potentiometer.

 
V97-6548

→ Fig.14    Starter inhibitor relay -J207

Fitting location: Relay is located in central electrics.

Assignment

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

 
A37-0250

→ Fig.15    Selector lever position indicator -Y6

Fitting location: In dash panel insert

Removing and installing selector lever position indicator

=> Electrical System; Repair Group 90; Servicing dash panel insert

 
A37-0252

→ Fig.16    Kickdown switch -F8

Fitting location (petrol engines with no electronic throttle):

Behind bulkhead in plenum chamber, integrated into throttle cable
-arrow-.

Fitting location (TDI engines and engines with electronic throttle):

Kickdown switch is integrated into accelerator position sender (-G79, -G185).

If accelerator position sender (-G79, -G185) is removed, engine control unit replaced or battery disconnected, adaption must be performed for switching point of kickdown switch on TDI engines and engines with electronic throttle.
For adaption procedure, refer to the corresponding Workshop Manual

=> Fuel Supply System - Petrol Engines; Repair Group 20

=> Fuel Supply System - Diesel Engines; Repair Group 20

Removing and installing kickdown switch

  • ‒ Removing and installing kickdown switch involves removing, installing and subsequently adjusting throttle cable or replacing accelerator position sender (-G79, -G185).

=> Fuel Supply System - Petrol Engines; Repair Group 20; Servicing Accelerator Mechanism - Front and four-wheel drive

=> Fuel Supply System - Diesel Engines; Repair Group 20; Servicing Accelerator Mechanism - Front and four-wheel drive

 
N37-0520

→ Fig.17    Brake light switch -F

Fitting location: Brake light switch (arrow) is located at pedal cluster.

Removing and installing brake light switch

=> Running Gear; Repair Group 46; Removing and installing pedal cluster, servicing pedal cluster

Note:

On engines with electronic throttle, brake light signal is transmitted via CAN bus from engine control unit to gearbox control unit.

Notes on tow-starting and towing > < Technical data of self-diagnosis