audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Vehicle electrics > < Renewing oil seal in input pinion
Renewing needle bearing for spur gear 2
Renewing needle bearing for spur gear 2
Procedure
–  Remove transfer box → Automatic gearbox 01V, front-wheel drive and four-wheel drive; Rep. Gr.39.
  Note
   
The upper section of the illustration shows how the extractor hooks on internal puller -item B- must be inserted in the needle bearing -1-.
A - Counter-support -Kukko 22/1-
B - Internal puller -Kukko 21/4-
–  Move centralising sleeve -2- of internal puller -Kukko 21/4--item B- about 4 mm in direction indicated by -arrow-, so that the extractor hooks of the puller can be opened wide enough.
–  Grasp upper lip of needle bearing -1- with internal puller -B- and tension internal puller with nut.
–  Fit counter-support -Kukko 22/1--item A- to internal puller -B- as shown in the illustration.
–  Brace counter-support against thrust plate -VW 402- and apply tension with nut -3- of counter-support.
  WARNING
Wear protective gloves.
–  Use hot-air blower to quickly heat up the outside of the transfer box housing (around the seat of the needle bearing) to approx. 100 °C.
–  Pull out needle bearing without delay.
–  Check needle bearing seat in transfer box housing for damage and rework if necessary.
  WARNING
Wear protective gloves.
–  Use hot-air blower to heat up the outside of the transfer box housing (around the seat of the needle bearing) to approx. 100 °C (apply heat evenly).
  A39-0100
–  Fit fitting sleeve -2080 A- onto new needle bearing -1-.
–  Using press tool -VW 408 A-, drive needle bearing into transfer box housing onto stop.
–  Install transfer box → Automatic gearbox 01V, front-wheel drive and four-wheel drive; Rep. Gr.39.
  A39-0201

Vehicle electrics > < Renewing oil seal in input pinion