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Charge pressure control connection diagram > < Checking linkage and vacuum unit for charge pressure control
4-Cyl. TDI®Engine, Mechanics
Checking charge air system with turbocharger
Checking vacuum actuation to turbocharger

Test requirements:

  • ● Engine must be idling.
  • ● Vehicle diagnostic, testing and information system VAS 5051 connected; vehicle self-diagnosis and vehicle system "01 - Engine electronics" selected
 
A10-0659

Test sequence

  • ‒ → Pull dipstick -1- out of guide tube.
  • ‒ Unclipcaps.
  • ‒ Remove nuts -arrows- and detach engine cover.
  • ‒ Remove insulation lying below.
  • ‒ Re-insert dipstick into guide tube.
 
A10-0746
  • ‒ → Screw out bolts -arrows-.
  • ‒ Remove air duct -1- and -2-.

 
A21-0153
  • ‒ → Detach hose -arrow- from charge pressure control vacuum unit.
 
V21-0096
  • ‒ → Switch on turbocharger tester and set range switch to position -I- (absolute pressure).
  • ‒ Attach measurement hose to connection -I-.
  • ‒ Connect measurement hose to detached vacuum hose.

 
A01-0122

→ Readout on VAS 5051:

  • ‒ Enter diagnostic function "04 - Basic setting" in selection -1-.
 
A01-0130

→ Readout on VAS 5051:

  •     1 -    Enter display group
    max. input value = 255
  • ‒ Use keypad-2- to enter "033" for "Display group number 033" and confirm by touching Q key.
    • ‒ The idle speed is increased to 1400 rpm
    • ‒ The charge pressure control vacuum unit is actuated at intervals

 
V21-0096
    • ‒ → Specification on V.A.G 1397 A:
      Greater than 650 mbar on actuation of vacuum unit

Note:

The absolute pressure indicated on the V.A.G 1397 A must fall by the specified amounts.

If reading does not match specification:

  • ‒ Check whether charge pressure control hose has dropped off or is clogged => Page 21-24.
  • ‒ Check charge pressure control solenoid valve -N75 => Page 21-26.

If vacuum does not drop when actuation finishes:

  • ‒ Check vent lines => Page 21-24.
  • ‒ End function "04 - Basic setting" by pressing ◂ key.
 
A01-0122

→ Readout on VAS 5051:

  • ‒ Enter diagnostic function "06 - End output" in selection -1-.

Charge pressure control connection diagram > < Checking linkage and vacuum unit for charge pressure control