Audi Workshop Service and Repair Manuals

Note:

For repairs to the clutch:

• Sealing ring
• ◆ To remove, remove sealing flange -Item 27-
• ◆ Install with 10-203
• ◆ Lightly oil sealing lip of oil seal

• Intermediate shaft sprocket
• ◆ Installation position => Fig.1.
• ◆ Note Woodruff key -Item 25-
• 45 Nm
• ◆ Counter hold with 3036 to loosen and tighten
• 25 Nm
• Sealing ring
• ◆ Replacing .
• ◆ Lightly oil sealing lip of oil seal
• 10 Nm
• Sealing flange - front
• ◆ Before fitting sump, apply a small amount of sealant "AMV 174 004 01" to sealing points between sealing flange and cylinder block

=> Parts List

• Gasket
• ◆ Replace
• cylinder block
• ◆ Removing and installing crankshaft=> Page 13-77.
• ◆ Dismantling and assembling pistons and conrods => Page 13-86.
• Exhauster
• ◆ For brake servo
• O-ring
• ◆ Replace
• Cap
• 10 Nm
• 20 Nm
• Bracket
• ◆ For exhauster

• O-ring
• ◆ Replace
• Sealing ring
• ◆ Replace
• 10 Nm
• Rear sealing flange
• ◆ With oil seal
• ◆ Replace only as complete unit
• ◆ Lightly oil sealing lip of oil seal
• ◆ Before fitting sump, apply a small amount of sealant "AMV 174 004 01" to sealing points between sealing flange and cylinder block

=> Parts List

• Gasket
• ◆ Only install if sealing flange has no sealing lip on cylinder block side

• Dual-mass flywheel/drive plate
• ◆ Removing and installing dual mass flywheel=> Page 13-73
• ◆ Removing and installing drive plate=> Page 13-74
• Securing bolt for dual-mass flywheel or drive plate
• ◆ Replace
• ◆ Tightening torque for dual-mass flywheel: 60 Nm + 1/2 turn (180°) further
• ◆ Tightening torque for drive plate (vehicles with automatic gearbox): 60 Nm + 1/4 turn (90°) further

• Intermediate plate
• ◆ Must be located on dowel sleeves
• ◆ Do not damage/bend when assembling.
• Intermediate shaft
• ◆ Axial clearance max. 0.25 mm
• Woodruff key
• ◆ Ensure tight fit
• O-ring
• ◆ Replace
• Sealing flange for intermediate shaft
• 25 Nm

→ Fig.1    Installation position of intermediate shaft sprocket

• ◆ Wide web -arrows- of intermediate shaft sprocket points towards front.
• ◆ The inscription on wheel points towards rear.