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Rules for cleanliness > < Checking solenoid valve for boost pressure limitation -N75
4-cylinder Diesel Direct Injection Engine (TDI), Mechanics
Charge air system with turbocharger
Check intake manifold pressure sensor

Special tools, testers and auxiliary equipment required

 
W00-0706
  • ◆ VAS 5051

or

  • ◆ V.A.G 1551 with V.A.G 1551/3 A

Test sequence

Vehicles ä 06.97:

The intake manifold pressure sender is located in the diesel direct injection system control unit.

  • ‒ Read measured value block, display group 010.

=> Diesel direct-injection and glow lamp system (4-cyl.) ä 06.97; Repair group 01; Self diagnosis of diesel direct-injection system; Reading measured value block

 
→ When adjacent display appears:
Read measured value block 10    ⇒
    0 mg/stroke    1027 mbar    1013 mbar    0.0 %
  • ‒ Check display in zones 2 and 3.
    • ‒ Specified value: Pressures match
      Tolerance ± 30 mbar

If the specified value is not obtained:

  • ‒ Pull pressure hose off engine control unit.

If the specified values are again not attained:

  • ‒ Fit a new engine control unit:

=> Diesel direct-injection and glow lamp system (4-cyl.) ä 06.97; Repair group 23; Replacing engine electronics control unit

Vehicles 07.97 ä:

The intake manifold pressure sender is combined into one housing with intake manifold temperature sender. Fitting location: in rear of air duct pipe.

  • ‒ Read measured value block, display group 010.

=> Diesel direction-injection and glow lamp system (4-cyl.) 07.97 ä; Repair group 01; Reading measured value block

 
→ When adjacent display appears:
Read measured value block 10    ⇒
    0 mg/stroke    1027 mbar    1013 mbar    0.0 %
  • ‒ Check display in zones 2 and 3.
    • ‒ Specified value: Pressures match
      Tolerance ± 30 mbar

If the specified value is not obtained:

  • ‒ Replace intake manifold pressure sender.

Rules for cleanliness > < Checking solenoid valve for boost pressure limitation -N75