audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing and installing turbocharger > < Turbocharger and charge air cooler
Turbocharger - exploded view
   
Turbocharger - exploded view
Turbocharger, oil pipes
1 - Bolt
q   Use only genuine bolt → Electronic parts catalogue
q   40 Nm
2 - Gasket
q   Renew
3 - Catalytic converter
q   Removing and installing → Chapter
4 - Nut
q   Renew
q   30 Nm
5 - Threaded connection
q   30 Nm
6 - Threaded connection
q   35 Nm
7 - Bolt
q   20 Nm
8 - Oil supply pipe
q   Tighten union nut to 25 Nm
q   From oil filter bracket → Item
9 - Heat shield
10 - Exhaust manifold
q   Removing and installing → Chapter
11 - Bolt
q   Renew
q   Coat threads and contact surface of bolt head with high-temperature paste; for high-temperature paste refer to → Electronic parts catalogue
q   35 Nm
12 - Bolt
q   10 Nm
13 - Gasket
q   Renew
q   Note installation position
14 - Coolant return hose/pipe
q   Tighten union nut to 30 Nm
15 - Nut
q   Renew
q   25 Nm
16 - Gasket
q   Renew
q   Note installation position
17 - Banjo bolt
q   35 Nm
18 - Coolant supply pipe
19 - Securing clip
20 - Vacuum unit for charge pressure regulating valve
21 - Bolt
q   10 Nm
22 - Bolt
q   Apply locking fluid when installing; refer to → Electronic parts catalogue
q   10 Nm
23 - Gasket
q   Renew
24 - Oil return pipe
q   To sump
25 - Gasket
q   Renew
26 - Bolt
q   10 Nm
27 - Bolt
q   10 Nm
28 - Nut
q   Do not alter setting
q   Apply locking fluid when installing; refer to → Electronic parts catalogue
q   10 Nm
29 - Turbocharger
q   Checking: engine codes AEB, AJL → Chapter
q   Checking: engine codes ANB, APU, ARK, ATW → Chapter
q   Removing and installing → Chapter
30 - Bolt
q   45 Nm
31 - Support
q   For turbocharger

   
Air hoses, solenoid valves
1 - Vacuum hose
q   To intake manifold
2 - Mechanical air recirculation valve
q   Checking → Chapter
3 - Hose
q   To turbocharger air recirculation valve
4 - Air hose
q   To turbocharger
q   Must be free of oil or grease when installing
5 - Hose
q   To activated charcoal filter solenoid valve 1 -N80-
6 - Crankcase breather pipe
7 - Bolt
q   10 Nm
8 - Panel bolt
9 - Hose
q   To crankcase breather pipe
10 - Pressure control valve for crankcase breather system
11 - Hose
q   To turbocharger
12 - Hose
q   To vacuum unit for charge pressure regulating valve
13 - Charge pressure control solenoid valve -N75-
14 - Elbow
15 - Air hose
q   From turbocharger
q   Must be free of oil or grease when installing

   
Heat shield - tightening torque
–  Tighten bolts securing heat shield -3 - to 5 Nm.
  A15-0563

Removing and installing turbocharger > < Turbocharger and charge air cooler