audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Adjusting throttle cable > < Servicing accelerator mechanism
4-Cylinder engine (2-valve), Mechanics
Servicing accelerator mechanism
Removing and installing throttle cable

Notes:

  • ◆ The throttle cable is very sensitive to kinking and must therefore be handled carefully when installing.
  • ◆ A single slight kink can cause it to break when driving. Kinked cables must not be installed.
  • ◆ When installing the throttle cable, ensure that it is aligned straight between its supporting mounts and the cable attachment points.

Removing

  • ‒ Remove driver's storage compartment:

=> General body repairs; Repair group 70; Dash panel; Removing driver's storage compartment

 
A20-0237
  • ‒ → Disengage end of throttle cable -1- at top of accelerator pedal -2-.
 
A20-0256
  • ‒ → Disengage nipple -4- on end of throttle cable from cable cam.
  • ‒ Pull grooved section of cable sheath -2- out of rubber grommet -3- at support bracket -5-.

Vehicles with automatic gearbox

 
A20-0235
  • ‒ → Unplug connector -2- on kickdown switch.

All models

  • ‒ Pull securing clip -1- off throttle cable mounting or kickdown switch.

Note:

In vehicles with manual gearbox the securing clip is behind the bulkhead.

 
A20-0241
  • ‒ → Turn throttle cable retainer approx. 90° anti-clockwise -arrow 1- and pull out of bulkhead in plenum chamber -arrow 2-.
  • ‒ Take out throttle cable.

Installing

  • ‒ Refer to notes .

Vehicles with manual gearbox

 
A20-0239
  • ‒ → Working from the engine compartment, run the throttle cable with throttle cable mounting -3- and throttle cable retainer -1- through the two partition panels (in direction indicated by arrow).
  • ‒ Secure throttle cable mounting behind bulkhead in plenum chamber with securing clip -2-.

Vehicles with automatic gearbox

 
A20-0240
  • ‒ → Working from the plenum chamber, run the throttle cable with throttle cable mounting -3- and throttle cable retainer -1- through the front bulkhead towards the engine and through the rear bulkhead towards the interior (direction indicated by arrow).
  • ‒ Secure throttle cable mounting in front of front bulkhead with securing clip -2- .

 
A20-0229
  • ‒ → Plug connector onto kickdown switch -arrow-.
 
N20-0226
  • ‒ → After inserting throttle cable retainer in rear bulkhead -arrow 1-, secure by turning approx. 90° clockwise -arrow 2-.

All models

The remaining installation steps are carried out in the reverse sequence - note the following points:

  • ‒ Adjust throttle cable => Page 20-42.

Adjusting throttle cable > < Servicing accelerator mechanism