audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Checking axial clearance of camshaft > < Servicing valve gear
Valve gear - exploded view of components
   
Valve gear - exploded view of components
1 - 100 Nm
q   Use counterhold tool -3415- when loosening and tightening
2 - Camshaft sprocket
q   Installation position fixed by parallel key → Item
3 - Oil seal
q   Renewing → Chapter
4 - Parallel key
q   Check for firm attachment
5 - 23 Nm
q   Tightening sequence → Anchor
6 - Retaining frame
q   With integrated camshaft bearings
q   Bearing 1 at pulley end
q   Removing and installing → Chapter „Removing and installing camshaft“
q   Sealing surface must not be machined
7 - Camshaft
q   Check radial clearance with Plastigage (rocker fingers not installed), Wear limit: 0.1 mm
q   Runout: max. 0.04 mm
q   Checking axial clearance → Chapter
q   Removing and installing → Chapter
8 - Roller rocker finger
q   Do not interchange
q   Check roller bearing
q   Lubricate contact surface
q   Use retaining clip to clip onto supporting element when installing
9 - Supporting element
q   With hydraulic valve clearance compensation
q   Checking hydraulic valve play compensation → Chapter
q   Do not interchange
q   Lubricate contact surface
10 - Valve cotters
11 - Valve spring plate
12 - Valve spring
q   Removing and installing with cylinder head installed → Chapter „Renewing valve stem oil seals“
q   Remove and install with cylinder head removed using valve spring compressor -2037-
13 - Valve stem oil seal
q   Renewing → Chapter
14 - Valve guide
q   Checking → Chapter
15 - Sealing cap
q   Insert flush
q   Punch hole in centre using a screwdriver and lever off for removal
16 - Cylinder head
q   See note → Chapter
q   Checking valve guides → Chapter
q   Machining valve seats → Chapter
q   Sealing surface on camshaft side must not be machined.
17 - Valve
q   Must not be machined; only grinding-in is permissible
q   Remove and install with cylinder head removed using valve spring compressor -2037-
q   Valve dimensions → Chapter
q   Checking valve guides → Chapter
q   Machining valve seats → Chapter

   

Checking axial clearance of camshaft > < Servicing valve gear