audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Servicing valve gear > < Installing cylinder head
4-Cylinder engine (5-valve), Mechanics
Removing and installing cylinder head
Checking compressions

Special tools, testers and auxiliary items

  • ◆ Compression tester V.A.G 1381 or V.A.G 1763
  • ◆ Spark plug spanner 3122 B

Test requirements

  • ● Engine oil temperature not less than 30 °C

Test sequence

 
A10-0242
  • ‒ → Remove engine cover panels -arrows-.
 
A15-0019
  • ‒ → With the ignition switched off, unscrew and/or unclip connectors and earth wire -arrows- on ignition coil with output stage.
  • ‒ Unplug connectors from all injectors
  • ‒ Remove spark plugs with spark plug spanner 3122B.
  • ‒ Fully open throttle valve.
  • ‒ Check compressions with compression tester V.A.G 1381 or V.A.G 1763.

Note:

Using the compression tester

=> Operating instructions

  • ‒ Operate starter until tester shows no further pressure increase.

Compression pressure:

New


bar

Wear limit

bar

Permissible difference
between
cylinders
bar

9.0 ... 14.0

7.5

max. 3.0

  • ‒ Fit spark plugs and ignition coil with output stage.
  • ‒ Interrogate fault memory:

=> Motronic injection and ignition system (4-cylinder); Repair group 01; Self-diagnosis of Motronic system; Interrogating and erasing fault memory

=> Motronic injection and ignition system (4-cylinder)07.96 ä;Repair group 01; Self-diagnosis; Interrogating and erasing fault memory

Note:

Faults will have been recorded in the fault memory because the connectors have been unplugged. Interrogate and, if necessary, erase fault memory after completing the test.

Tightening torques

Component

Nm

Spark plugs in cylinder head

30

Ignition coil with output stage
to cylinder head cover


10

Servicing valve gear > < Installing cylinder head