audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Removing cylinder head > < Removing and installing intake manifold
4-Cylinder engine (5-valve), Mechanics
Removing and installing cylinder head
Removing and installing cylinder head cover

Removing

 
A10-0242
  • ‒ → Remove engine cover panels -arrows-.

 
A15-0019
  • ‒ → With ignition switched off, unscrew and unclip connector and earth wire from ignition coil with output stage -arrows-.
  • ‒ Unbolt ignition coil and detach together with the two spark plug connectors.
  • ‒ Remove toothed belt guard (upper) .
 
A15-0200
  • ‒ → Loosen nuts and bolts -arrows- on cylinder head cover and remove cylinder head cover.

Installing

 
A15-0137

Installation is carried out in the reverse order, when doing this note the following:

  • ‒ → Carefully apply a small amount of sealant "D 454 300 A2" to both sides of sealing surfaces between double bearing cap and cylinder head -arrows- using a small screwdriver.
 
A15-0138
  • ‒ Carefully apply a small amount of sealant "D 454 300 A2" to both sides of sealing surfaces between hydraulic chain tensioner and cylinder head (or between camshaft adjuster and cylinder head) -arrows- using a small screwdriver.

Note:

Replace gasket if damaged.

  • ‒ Tighten nuts for cylinder head cover in diagonal sequence.

Tightening torques

Component

Nm

Cylinder head cover to cylinder head

10

Ignition coil with output stage
to cylinder head cover


10

Removing cylinder head > < Removing and installing intake manifold