Audi Workshop Service and Repair Manuals

Notes:

• ◆ Always renew seals and gaskets.
• ◆ Cover toothed belt with a cloth to protect it from coolant before removing coolant pump.

Removing

• ‒ Remove front bumper:

=> General body repairs; Repair group 63; Front bumper; Removing and installing front bumper

• ‒ Move lock carrier to service position

=> General body repairs; Repair group 50; Removing and installing lock carrier; Lock carrier service position

• ‒ Remove ribbed belt .
• ‒ Remove toothed belt => Page 13-5.
• ‒ Drain coolant => Page 19-19.

• ‒ → Remove the following components before unbolting the coolant pump:
• ‒ 1- Tensioning roller for toothed belt: 20 Nm
• ‒ 2- Idler wheel: 45 Nm

• ‒ → Unbolt coolant pump from toothed belt guard -1- (2 nuts). Unscrew securing bolts -2- (9 bolts) for coolant pump and remove coolant pump.

Installing

Install in the opposite order to removing. When installing, note the following points:

• ‒ Remove residues of sealant on sealing surfaces of coolant pump and cylinder block.
• ‒ Clean the sealing surfaces; ensure that they are free of oil and grease.

• ‒ Fit new gasket on coolant pump flange.
• ‒ → Insert coolant pump into cylinder block and tighten all 9 securing bolts -2-.
• ‒ Secure rear toothed belt guard at coolant pump housing -1- .

Tightening torque: 10 Nm.

• ‒ Install toothed belt => Page 13-5.
• ‒ Install ribbed belt => Page 13-1.
• ‒ Install toothed belt guard.
• ‒ Fill cooling system => Page 19-19.