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Testing injection quantity, leak tightness and spray pattern of injectors > < Dismantling and assembling fuel manifold with injectors
Motronic Fuel Injection and Ignition System (4-cyl) Turbo
Servicing Motronic injection system
Remove and install injectors
 
A10-0661
  • ‒ → Remove engine cover -arrows-.

  • ‒ Disconnect wires/unplug connectors from:
  •      -    Injectors -N30, -N31, -N32, -N33
  •      -    Intake air temperature sender -G42
  •      -    Hall sender -G40
  •      -    Throttle valve control unit -J338
 
A15-0181
  • ‒ → Unscrew retaining bolts for fuel manifold and pull vacuum line off fuel pressure regulator -arrows-.
  • ‒ Pull fuel manifold together with injectors off intake manifold and place it on a clean cloth at the back of the engine compartment.
Important:
The fuel system is pressurised! Before opening the system place a cloth around the connection. Then release pressure by carefully loosening the connection.
  • ‒ Pull off retainer and detach injector.

Note:

Replacement of fuel manifold involves detaching fuel hoses.

Install in reverse order, paying attention to the following:

  • ● Renew the O-rings at all opened connections. (when renewing the front O-ring, ensure that the plastic cap is not removed from the injector head. The O-ring must be pulled off over the plastic cap).
  • ● Moisten the O-rings with clean engine oil.
  • ● Make sure that the injectors are installed in the correct positions.
  • ● Check to make sure that the retainer clamps are properly seated.
  • ● Position fuel manifold with secured injectors on intake manifold and press evenly into place.

Tightening torque

Component

Nm

Fuel manifold to intake manifold

10

Testing injection quantity, leak tightness and spray pattern of injectors > < Dismantling and assembling fuel manifold with injectors