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Checking throttle valve for dirt > < Testing throttle valve control part -J338
Motronic injection and ignition system (4-cyl. turbo)
Testing electronic engine power control (electronic throttle)
Performing adaption of throttle valve control part

The adaption process enables the engine control unit to learn the different positions of the throttle valve with the ignition switched on and the engine not running. These positions are stored in the control unit. The feedback signal indicating the position of the throttle valve comes from the two angle senders for throttle valve drive.

The adaption process must always be performed if the throttle valve control part -J338 or the engine control unit is replaced.

The learning process (adaption process) is carried out:

  • ◆ By selecting "Basic setting" (function 04), Display Group 60 with the ignition switched on.
  • ◆ Automatically if the ignition is switched on for at least 6 seconds without operating the starter or depressing the accelerator, and if the engine control unit registers a "learning requirement". (In this case, however, there is no way of knowing whether the adaption process was successful or not.) The engine control unit will register a learning requirement if the previously stored voltage readings from the angle senders do not correspond (within a certain tolerance range) to the new voltage readings.

Note:

The engine will not start while the automatic adaption process is being performed.

 
W00-0706

Special tools and workshop equipment required

  • ◆ VAS 5051 and VAS 5051/1

or

  • ◆ V.A.G 1551 and V.A.G 1551/3 A

Requirements:

  • ● No faults stored in fault memory.
    Interrogating fault memory .
  • ● Engine not running; ignition switched on.
  • ● Accelerator not depressed.
  • ● Coolant temperature 10 ... 95 °C.
  • ● Intake air temperature 10 ... 90 °C.
  • ● Voltage supply to engine control unit more than 12.7 V.
    Testing.

Work sequence

  • ‒ Connect vehicle diagnostic, testing and information system VAS 5051 (or fault reader V.A.G 1551) and select engine electronics control unit by entering address word "01" ( => Page 01-3.)
    When doing this the ignition must be switched on.
 
→ Indicated on display:
Rapid data transfer     HELP
Select function XX
  • ‒ Enter "04" to select "Basic setting" and confirm with Q key.
 
→ Indicated on display:
Introduction of basic setting    Q
Enter display group number XXX
  • ‒ Enter "060" for Display Group 060 and confirm entry with Q key.

When the Q key is pressed the current supply to the throttle valve positioner will be disconnected.

In this condition the throttle valve is pulled into an "emergency running" or default position by a spring in the throttle valve control part. The values supplied by the two angle senders for this position are stored in the engine control unit.

The throttle valve is then opened by a predetermined amount. As soon as it reaches this position the current supply to the throttle valve positioner is again disconnected. The spring should then close the throttle valve mechanically to the previously learned default position within a specified period of time (spring test).

The throttle valve positioner then closes the throttle valve and the values supplied by the angle senders in the throttle valve control part are stored in the engine control unit.

If the engine control unit disconnects the current supply to the throttle valve positioner while the vehicle is being driven, the result will be an increase in idling speed with fluctuating engine rpm (hunting) and very slow throttle response.

 
→ Indicated on display:
System in basic setting 60    ⇒
    1    2    3    4
  • ‒ Check display values for throttle valve control part (display zones 3 and 4).

Display zones

1

2

3

4

Display Group 060: Adaption of throttle valve control part

Display

xx %

xx %

---

---

Indicates

Throttle valve angle
(angle sender 1)

Throttle valve angle
(angle sender 2)

Learning stage counter

Adaption status

Range

0...8

ADP. runs
ADP. O.K.
ERROR

Specification

3...93 %

97...3 %

8

ADP O.K.

Note

During the adaption process the learning stage counter should count from 0 to 8. (Some of the figures may be skipped)

If readout does not match specification, see note => Page 24-143

Note:

The abbreviation "ADP" in display zone 4 stands for "Adaption".

Note:

If the adaption process is interrupted by the control unit, the cause could be one of the following:

  • ◆ The throttle valve is unable to close completely (e.g. because of dirt).
  • ◆ Battery voltage too low.
  • ◆ Throttle valve control part or wiring is defective.
  • ◆ The engine was started or the accelerator depressed during the adaption process.
  • ◆ Distortion of throttle valve housing (check bolts).

When the adaption process is interrupted the message "Function is unknown or cannot be carried out at the moment" will appear on the fault reader display. The adaption process will start again automatically the next time the ignition is switched on (for several seconds).

  • ‒ End the engine basic setting by pressing the⇒ key.
 
→ Indicated on display (function selection):
Rapid data transfer    HELP
Select function XX

Checking throttle valve for dirt > < Testing throttle valve control part -J338