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Testing intake manifold change-over valve > < Testing operation
Motronic injection and ignition system (6-cylinder)
Testing intake manifold change-over function
Testing vacuum system for leaks

Special tools, testers and auxiliary items

  • ◆ Remote control V.A.G 1348/3A with adapter cable V.A.G 1348/3-2
  • ◆ Hand vacuum pump V.A.G 1390
  • ◆ Adapter set V.A.G 1594
  • ‒ Run engine at idling speed for 2 or 3 minutes to build up vacuum pressure.
  • ‒ Switch off ignition.
  • ‒ Unplug connector from intake manifold change-over valve -N156.
 
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  • ‒ → Connect one of the contacts on the solenoid valve to engine earth using test leads and crocodile clamp from V.A.G 1594.
  • ‒ Connect the second contact on the solenoid valve to positive using remote control V.A.G 1348/3A, adapter lead V.A.G 1348/3-2 and auxiliary cable.
  • ‒ Operate remote control V.A.G 1348/3A for about 2 or 3 minutes. During this time the vacuum unit should remain in the "pulled-in" position.

If the vacuum unit returns to its original "rest" position, carry out the following test:

  • ‒ Disconnect vacuum hoses from vacuum unit for intake manifold change-over system.
  • ‒ Connect hand pump V.A.G 1390 to vacuum unit.
  • ‒ Operate hand pump and check whether change-over function is working.
  • ‒ Test vacuum unit for leaks. (The vacuum unit should not return to the "rest" position while a vacuum is being maintained via the hand pump.)
 
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  • ‒ If necessary, renew vacuum unit.
  • ‒ If the vacuum unit does not pull, test -N156 for obstructions as follows:
  • ‒ → Connect one of the contacts on -N156 to engine earth using test leads and crocodile clamp from V.A.G 1594.
  • ‒ Connect the other contact on -N156 to positive using remote control V.A.G 1348/3A, adapter lead V.A.G 1348/3-2 and auxiliary cable.
  • ‒ Operate remote control V.A.G 1348/3A.
  • ‒ Test valve for obstructions (remove vacuum hoses and blow through).
  • ‒ If necessary, renew intake manifold change-over valve.
  • ‒ If no faults have been found in any of the tests so far, test the vacuum system for leaks.

Testing intake manifold change-over valve > < Testing operation