audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Testing throttle valve positioner sender > < Testing idling speed switch
Motronic injection and ignition system (6-cylinder)
Testing throttle valve control part
Testing throttle valve potentiometer

The throttle valve potentiometer (G69) informs the engine control unit of the position of the throttle valve.

Special tools, testers and auxiliary items

  • ◆ Fault reader V.A.G 1551 (or vehicle system tester V.A.G 1552) with cable V.A.G 1551/3
  • ◆ Hand multimeter V.A.G 1526 or V.A.G 1526 A
  • ◆ Adapter set V.A.G 1594
  • ◆ Test box V.A.G 1598/22
  • ‒ Connect fault reader V.A.G 1551
    .
  • ‒ Switch on ignition.
  • ‒ Select "Read measured value block", Display Group 001, engine not running.
 
→ Indicated on display:
Read measured value block 1    ⇒
    0 rpm    0.00 ms    4 -5    12.05BTDC
  • ‒ Check display in display zone 3.
 
→ Specification: 0...5 <°
Read measured value block 1    ⇒
    0 rpm    0.00 ms    4 -5    12.05BTDC
  • ‒ Press accelerator pedal down slowly.
 
→ Specification: The value in display zone 3 should rise continuously to between 85 and 90 <° (accelerator pedal fully depressed).
Read measured value block 1    ⇒
    0 rpm    0.00 ms    86 -5    12.05BTDC

If either the initial or the final specification is not attained:

  • ‒ Check throttle cable setting

=> 6-cylinder engine (5-valve), Mechanics; Repair group 20; Removing and installing parts of fuel supply system; Servicing throttle mechanism

If the readout does not change or only changes irregularly:

  • ‒ Switch off ignition.
  • ‒ Unplug connector from throttle valve control part.
 
A23-0006
  • ‒ → Connect multimeter (voltage measurement range) between earth and contact 4 of the connector.
  • ‒ Switch ignition on.
    • ‒ Specification: approx. 5 V
  • ‒ Connect test box V.A.G 1598/22 to wiring harness for engine control unit
    => Page 24-24.
 
A23-0006
  • ‒ → Test for open circuit and short to positive or earth in the following wiring connections:

Contact on 8-pin connector on wiring harness

Socket on test box V.A.G 1598/22

4

62

5

75

7

67

  • ‒ Rectify any open/short circuit as necessary.

If no wiring fault is detected:

  • ‒ Fit a new throttle valve control part (J338).

Testing throttle valve positioner sender > < Testing idling speed switch