audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Testing injection quantity, leak tightness and spray pattern of injectors > < Removing and installing fuel manifold with injectors and throttle valve unit
MPFI Fuel Injection and Ignition System
Repairing Multi Point Fuel Injection system
Removing and installing injectors
  • ‒ Remove engine covers.
  • ‒ Remove intake hose between air cleaner and intake silencer.
  • ‒ Unplug connectors from all injectors.
  • ‒ Pull vacuum hose off fuel pressure regulator.
  • ‒ Lay bare wires at fuel manifold.
 
A24-0068
  • ‒ → Unscrew fuel manifold from intake manifold.
  • ‒ Pull fuel manifold together with injectors evenly off intake manifold and place it on a clean cloth at the back of the engine compartment.
Attention:
The fuel system is pressurised! Before opening the system place a cloth around the connection. Then release pressure by carefully loosening the connection.
  • ‒ Pull off retainer and detach injector.

Note:

Replacement of fuel manifold involves detaching fuel hoses.

Install in reverse order, paying attention to the following:

  • ● Replace the O-rings at all opened connections. (When replacing the front O-ring, make sure not to remove the plastic cap from the injector head. The O-ring must be pulled off over the plastic cap.)
  • ● Moisten the O-rings with clean engine oil.
  • ● Make sure that the injectors are installed in the correct positions.
  • ● Check that the retainer clamps are properly seated.
  • ● Position fuel manifold with secured injectors on intake manifold and press evenly into place.

Tightening torque

Component

Nm

Fuel manifold to intake manifold

10

Testing injection quantity, leak tightness and spray pattern of injectors > < Removing and installing fuel manifold with injectors and throttle valve unit