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Checking intake manifold changeover valve -N156 > < Checking operation
MPI fuel injection and ignition system
Checking intake manifold changeover system
Checking vacuum system for leaks
 
G24-0010

Special tools,
testers and equipment required

  • ◆ V.A.G 1348/3-2
  • ◆ V.A.G 1348/3A
  • ◆ V.A.G 1390
  • ◆ V.A.G 1594 A
  • ‒ Run engine at idling speed for 2 or 3 minutes to build up vacuum pressure.
  • ‒ Switch off ignition.
  • ‒ Unplug connector from intake manifold changeover valve -N156.
 
A24-0075
  • ‒ → Connect one of the contacts on the solenoid valve to engine earth using test leads and crocodile clamp from V.A.G 1594 A.
  • ‒ Connect second contact on -N156 to positive using remote control V.A.G 1348/3A, adapter lead V.A.G 1348/3-2 and auxiliary cable.
  • ‒ Operate remote control V.A.G 1348/3A approx. 2 to 3 minutes; throughout this period, the vacuum unit should pick up.

If the vacuum unit returns to its original "rest" position, carry out the following test:

  • ‒ Disconnect vacuum hoses from vacuum unit for intake manifold changeover system.
  • ‒ Connect hand pump V.A.G 1390 to vacuum unit.
  • ‒ Operate hand pump and check whether changeover function is working.
  • ‒ Check vacuum unit for leaks. (The vacuum unit should not return to rest position until the hand pump is vented to atmosphere.)
  • ‒ If necessary, renew vacuum unit.
  • ‒ If the vacuum unit does not pick up, check -N156 as follows for blockage:
 
A24-0075
  • ‒ → Connect one of the contacts of -N156 to engine earth using test leads and crocodile clamp from V.A.G 1594 A.
  • ‒ Connect second contact on -N156 to positive using remote control V.A.G 1348/3A, adapter lead V.A.G 1348/3-2 and auxiliary cable.
  • ‒ Operate remote control V.A.G 1348/3A.
  • ‒ Check valve for obstructions (remove vacuum hoses and blow through).
  • ‒ If necessary, renew intake manifold changeover valve.
  • ‒ If no faults have been found in any of the tests so far, check the vacuum system for leaks.

Checking intake manifold changeover valve -N156 > < Checking operation