audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Servicing injection pump: engine code AFF, AHU, AFN, AVG > < Rules for cleanliness
TDI diesel injection and glow plug system (4-cyl.) 08.99 ä
Servicing Diesel direct injection system
Fitting locations overview
 
A23-0109

Components A to E are not shown in the illustration.

  •     A -    Glow plug relay (J52)
    • ◆ Central electrics, relay position 4
  •     B -    Accelerator pedal position sender (G79)
    • ◆ In footwell on accelerator pedal
  •     C -    Brake light switch (F) and brake pedal switch
    • ◆ In footwell on brake pedal
    • ◆ Combined as one unit
  •     D -    Clutch pedal switch (F36)
    • ◆ In footwell on clutch pedal
  •     E -    Low/High heating output relay
    (Additional heater)
    • ◆ Electronics box in plenum chamber
    • ◆ Only on vehicles with manual gearbox
 
A23-0109
  • Mechanical exhaust gas recirculation valve
  • Coolant temperature sender (G62)
  • Exhaust gas recirculation valve (N18)
  • Connector
    • ◆ 3 pin
    • ◆ For engine speed sender (G28)
  • Connector
    • ◆ 2 pin
    • ◆ For needle lift sender (G80)
  • Intake manifold pressure sender (G71) and intake manifold temperature sender (G72)
 
A23-0109

Note:

Some vehicles are equipped with a 10-pin connector instead of an 8-pin and 3-pin connector (Item 7 and 8).

  • Connector
    • ◆ 8-pin
    • ◆ For fuel temperature sender (G81)
    • ◆ For quantity adjuster (N146)
    • ◆ For modulating piston movement sender (G149)
  • Connector
    • ◆ 3 pin
    • ◆ For commencement of injection valve (N108)
    • ◆ For fuel shut-off valve (N109)
 
A23-0109
  • Electronics box
    • ◆ Diesel direct injection system control unit (J248) with altitude sender (F96)
    • ◆ Diesel direct injection system relay (J322)
    • ◆ Fuse for glow plugs
    • ◆ Low/High heating output relay
      (only on vehicles with manual gearbox)
  • Engine speed sender (G28)
  • Injection pump
    • ◆ With commencement of injection valve (N108)
    • ◆ With fuel shut-off valve (N109)
    • ◆ With fuel temperature sender
    • ◆ With quantity adjuster (N146)
    • ◆ With modulating piston movement sender (G149)
 
A23-0109
  • Injector with needle lift sender (G80)
  • Charge pressure control solenoid valve (N75)
  • Air mass meter (G70)

Servicing injection pump: engine code AFF, AHU, AFN, AVG > < Rules for cleanliness