Audi Workshop Service and Repair Manuals

• ‒ Pay attention to general information .

Special tools and workshop equipment required

• ◆ 3094 Hose clamps
• ◆ 3212 Pin wrench
• ◆ V.A.G 1275 Hose clamp pliers
• ◆ V.A.G 1331 Torque wrench
• ◆ V.A.G 1332 Torque wrench

Exploded view

Notes:

• ◆ Replace sealing rings.
• ◆ Do not re-use hydraulic fluid drained off.
• ◆ Hydraulic fluid: Part no. G 002 000

• Expansion hose
• ◆ Section with pipe leading to steering box
• Hexagon bolt, 7.5 Nm
• ◆ M8 x 15
• Vane pump
• ◆ Fill with fluid before installing
  =>Notes, Page 48-79
• ◆ Checking delivery pressure
  => Page 48-99
• ◆ Removing and installing
  => Page 48-131

• Clamp
• ◆ Always replace
• ◆ Tension using V.A.G 1275
• Suction hose
• ◆ Mark -P- must be aligned with parting line at pump
• Pipe
• Hexagon socket-head bolt, 22 Nm
• ◆ Attachment of vane pump to bracket at rear
• Slotted bushing
• ◆ For tolerance compensation
• Vane pump bracket
• Hexagon socket-head bolt, 22 Nm
• ◆ For attaching vane pump bracket to crankcase

• Hexagon socket-head bolt, 22 Nm
• ◆ Attachment of vane pump to bracket at front
• Hexagon bolt, 22 Nm
• ◆ For attaching vane pump bracket to crankcase
• Hexagon socket-head bolt, 22 Nm
• ◆ When slackening off and tightening, provide support with pin wrench -3212-
• Pulley
• Sealing ring
• ◆ Always replace
• Banjo bolt, 50 Nm

Removing

• ‒ Remove bumper.

=> General Body Repairs, Exterior; Repair Group 63; Front Bumper

• ‒ Move lock carrier to service position.

=> General Body Repairs, Exterior; Repair Group 50; Front Body

• ‒ → Unfasten bolted joints -arrows- and detach front cover.
• ‒ Remove viscous fan.

=> 6-cyl. Engine (5-valve Turbo), Mechanics; Repair Group 19; Removing and installing cooling system components

• ‒ Remove ribbed belt for vane pump.

=> 6-cyl. Engine (5-valve Turbo), Mechanics; Repair Group 13; Removing and installing ribbed belt

• ‒ → Remove pressure pipes -1-.

Note:

Pay attention to retainers -2-.

• ‒ → Unscrew pulley of vane pump whilst providing support with pin wrench -3212-.

• ‒ → Use hose clamp -3094- to pinch off suction pipe.

• ‒ → Unplug connector at charge pressure sender -G31 -arrow-.
• ‒ Detach rubber elbow -1-.

• ‒ → Unfasten clamp -arrow- and detach suction hose from pump.
• ‒ Unscrew pressure pipe -1-.
• ‒ Unscrew vane pump bracket, items -2, 3 and 4-.
• ‒ Take out bracket with pump.
• ‒ Then unscrew vane pump from bracket.

Installing

• ‒ Fill vane pump with hydraulic fluid.

• Pour in fluid at pump suction connection.

• ‒ Turn hub by hand until fluid emerges from delivery end.

• ◆ Clean areas in engine compartment contaminated with fluid.

• ‒ Screw pump to bracket.
• ‒ Tighten the two front bolts first, then the one at the rear (22 Nm).

• ‒ → Insert pump with bracket.
• ‒ Fit new sealing rings on banjo bolt.
• ‒ Tighten banjo bolt for pressure pipe -1- to 50 Nm.
• ‒ Fit suction hose; mark -P- must be aligned with parting line at pump.
• ‒ Detach hose clamps -3094-.

• ‒ → Fit rubber elbow -1-.
• ‒ Plug in connector at charge pressure sender -G31 -arrow-.
• ‒ Tighten hexagon socket-head bolts of pulleys for vane pump to
  22 Nm.

• ‒ → Fit pressure pipes -1-.

Note:

Pay attention to retainers -2-.

• ‒ Fit ribbed belt for vane pump.

=> 6-cyl. Engine (5-valve Turbo), Mechanics; Repair Group 13; Removing and installing ribbed belt

• ‒ Fit viscous fan.

=> 6-cyl. Engine (5-valve Turbo), Mechanics; Repair Group 19; Removing and installing cooling system components

• ‒ → Install front cover.
• ‒ Attach lock carrier.

=> General Body Repairs, Exterior; Repair Group 50; Front Body; Lock carrier service position

• ‒ Fit bumper.

• ‒ Fill with hydraulic fluid G 002 000.
• ‒ Check hydraulic fluid level .
• ‒ Bleed steering system .
• ‒ Check steering system for leaks .

Tightening torques => Page 48-132