audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Air conditioner > < Special tools, testers and other items required
Checking
Checking
–  Remove plenum chamber cover.
–  With the ignition switched off, connect up vehicle diagnostic, testing and information system -VAS 5051A- using, for example, diagnostic wire -VAS 5051/5A- and K-wire adapter -VAS 6017B- (or K-wire adapter -VAS 6017A-) to the 16-pin diagnostic socket in the vehicle → Chapter.
–  Start engine.
–  Interrogate fault memory → Chapter.
–  On operating and display unit, Climatronic control unit -J255-, set “Auto” mode.
   
–  “Automatic air recirculation” button -A- pressed (LED in button -A- lights).
–  Wait 30 s to allow air quality sensor -G238- to warm up.
  A87-0393
Indicated on display of vehicle diagnostic, testing and information system -VAS 5051A-:
–  Select function “08 - Reading measured value block”.
  A87-0314
Indicated on display of vehicle diagnostic, testing and information system -VAS 5051A-:
t  Prompt for entering display group appears in display zone -1-.
t  Input keypad appears in display zone -2-.
–  Use input keypad in display zone -2- to enter desired display group number “014” → Chapter.
–  Confirm entry with Q key.
–  Read displays in zones “3” and “4”.
  Note
Display zone “4” indicates operating status of air conditioner (fresh-air or recirculated-air mode), whereas display zone “3” shows status of air quality sensor -G238- signal. Explanatory notes on possible displays → Chapter and → Chapter
Specification in display zone “4”
t  “00” (no request for “recirculated-air mode”, air conditioner in fresh-air mode)
Or
t  “60” (“partial recirculated-air mode”, fresh-air and recirculated-air flap open)
  A87-0321
–  Position spray attachment -A- of test gas canister over air inlet of air quality sensor -G238--B- (with version “1” of air quality sensor -G238-).
  A87-0251
–  Position spray attachment -A- of test gas canister over air inlet of air quality sensor -G238--B- (with version “2” of air quality sensor -G238-).
–  Press spray knob -C- of test gas canister for approx. 1 second.
  Note
t  There are different air quality sensor -G238- housings. Version “1” was fitted at the start of production. This sensor is gradually being replaced by version “2”, however the mode of operation is identical.
t  The test gas canister is filled with pure oxygen with a specific nitrogen oxide component.
t  The air quality sensor -G238- also reacts when exposed to cigarette smoke or cigarette lighter gas (gas is heavier than air, the air quality sensor -G238- must therefore be removed and turned round).
–  Read off display in zone “4”.
Specification:
t  “10” (“Automatic air recirculation mode” requested, request met, air conditioner switches to recirculated-air mode)
–  Wait briefly (approx.1 minute, depending on amount of test gas sprayed onto air quality sensor -G238-).
–  Read off display in zone “4”.
Specification:
t  “00” (no request for “recirculated-air mode”, air conditioner in fresh-air mode)
Or
t  “60” (Partial recirculated-air mode)
  Note
To stop the recirculated-air/fresh-air flaps being switched too frequently, an air quality sensor -G238- request for “automatic recirculated-air mode” is applied for at least 25 s (minimum dwell time) even if the pollutant concentration in the air has decreased to such an extent that recirculated-air mode would no longer be necessary.
–  Actuate windscreen wash/wipe switch until washer pump -V5- has conveyed fluid for approx. 2 s.
–  Read off display in zone “4”.
Specification:
t  “30” (“Recirculated-air mode” requested on account of windscreen washer system, air conditioner switches to recirculated-air mode for approx. 10 sec.)
  Note
The request for “recirculated-air mode” during windscreen washer system operation is not implemented with all versions of the operating and display unit, Climatronic control unit -J255-.
–  Wait briefly.
–  Read off display in zone “4”.
Specification:
t  “00” (no request for “recirculated-air mode”, air conditioner in fresh-air mode)
Or
t  “60” (Partial recirculated-air mode)
  Note
t  Depending on the composition of the windscreen washer fluid, the air quality sensor -G238- may detect air pollution and request “Automatic air recirculation”.
t  If switching to recirculated-air mode does not take place on actuating windscreen wipe/wash switch, check operation of automatic intermittent wipe/wash relay -J31- if applicable (“windscreen wash” information is received via the convenience data bus system from the steering column electronics control unit -J527-) (Reading measured value block, display group “018”) → Chapter.
Proceed as follows if the air quality sensor -G238- functions properly in this test but a customer complaint has been received:
–  Check for contamination of dust and pollen filter.
–  Connect up vehicle diagnostic, testing and information system -VAS 5051A- for example and select function “08 Reading measured value block” for air conditioner.
–  Enter display group number “014” and read off displays in zones “3” and “4”.
  Note
t  A second person is required to read out the values displayed whilst driving.
t  Pay attention to safety precautions → Chapter.
–  Perform a test drive, starting in an area with a relatively clean ambient atmosphere (system operating in fresh-air mode) and then proceeding to an area where the atmosphere is polluted (e.g. uphill road with lorry traffic).
  Note
t  The display in zones “3” and “4” in display group “014” must change, for example, on driving through a cloud of diesel emissions → Chapter.
t  Also pay attention to the notes on the dust and pollen filter → Chapter and on operation of the air quality sensor -G238- → Chapter.
  A87-0475

Air conditioner > < Special tools, testers and other items required