Audi Workshop Service and Repair Manuals

Removing and installing front exhaust pipe (right-side) with catalytic converter - vehicles with automatic gearbox 09L

Removing   Note All cable ties which are released or cut open when removing must be refitted in the same position when installing. –  Pull off engine cover panel (rear) -arrows-.

–  Pull non-return valve -1- off connection at air intake hose. –  Remove air intake hose. To do so, release hose clip -2- and clamps -arrows-.

–  Unplug electrical connector -2- for Lambda probe after catalytic converter -G130- and move wiring clear (downwards).   Note Disregard -item 1-.

–  Unscrew nut -2- (accessible from above) connecting front exhaust pipe to exhaust manifold.   Note Shown from rear with engine removed for illustration purposes. –  Remove front right wheel.

–  Vehicles with auxiliary heater: remove bolts -arrows- securing exhaust pipe for auxiliary/additional heater to noise insulation.

–  Open quick-release fasteners -1 … 3- and take off front and rear noise insulation.

–  Unbolt heat shield -1- for drive shaft (right-side).

–  Unscrew nuts -1- and -3- (accessible from below) connecting front exhaust pipe to exhaust manifold.   Note Shown in illustration with engine removed.

–  Loosen clamps on exhaust system -arrows- and disconnect exhaust pipes.

–  Apply lifting column of engine/gearbox jack -V.A.G 1383 A- centrally below cast lug on gearbox housing -arrow- and support gearbox from below.

–  First remove bolts -2- and -3- and then subframe securing bolts -1- and -4-.

–  Lower gearbox and subframe slowly using engine/gearbox jack -V.A.G 1383 A- until dimension -a- is reached. l  Dimension -a- = 50 mm

–  Remove bolt -1- on bracket (right-side) for front exhaust pipe.   Note Disregard -item 2-. –  Remove front exhaust pipe with catalytic converter. Installing Installation is carried out in the reverse order; note the following:   Note t  Renew gaskets, O-ring and self-locking nuts. t  Secure all hose connections with the correct type of hose clips (same as original equipment) → Electronic parts catalogue. t  Fit all cable ties in the original positions when installing. t  When installing, the Lambda probe wire must always be reattached at the same locations to prevent it from coming into contact with the exhaust pipe. –  Install subframe → Rep. Gr.40. –  Align exhaust system so it is free of stress → Chapter.   Note Mounting components for exhaust system → Fig.. Tightening torques

Component	Nm
Front exhaust pipe with catalytic converter to exhaust manifold	27 1)2)
Mounting plate to front exhaust pipe	25
Drive shaft heat shield to gearbox	25
Hose clips (9 mm wide)	3
l  1) Renew nuts. l  2) Grease with high-temperature paste; refer to → Electronic parts catalogue for high-temperature paste