Audi Workshop Service and Repair Manuals

Removing and installing coolant pump Special tools and workshop equipment required

t  Counterhold tool -3036-

t  Pin wrench -3212-

Removing –  Drain off coolant → Chapter. –  Move lock carrier to service position → Chapter. –  Carefully pull engine cover panel off four retaining pins one after the other -arrows-. –  Remove poly V-belt → Chapter.

–  Unbolt coolant pump pulley -arrows- (counterhold with pin wrench -3212-).

–  Unscrew bolts and take out coolant pump -arrow-. Installing Installation is carried out in the reverse order; note the following:   Note t  Hose connections and hoses for charge air system must be free of oil and grease before assembly. t  Secure all hose connections with the correct type of hose clips (same as original equipment) → Electronic parts catalogue. t  To ensure that the charge air hoses can be properly secured at their connections, spray rust remover onto the worm thread of used hose clips before installing. –  Clean sealing surface. –  Install poly V-belt → Chapter. –  Install lock carrier with attachments → Rep. gr.50. –  Install bumper cover (front) → Rep. gr.63. –  Fill cooling system → Anchor. Tightening torques

Component		Nm
Coolant pump to cylinder block		9
Poly V-belt pulley to coolant pump		23
Hose clips	Width 9 mm	3
	Width 13 mm	5.5