audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Checking fuel pump (electrical test) > < Removing and installing fuel tank with attached components
Fuel delivery unit and fuel gauge senders - exploded view of components
   
Fuel delivery unit and fuel gauge senders - exploded view of components
1 - Fuel gauge sender -G-
q   Checking resistance values → Chapter
q   Removing and installing → Chapter
2 - Fuel delivery unit
q   Checking fuel pump (electrical test) → Chapter
q   Different versions are available; allocation → Parts catalogue
q   Checking residual pressure → Rep. Gr.24
q   Removing and installing → Chapter
q   Put at least 5 litres of fuel into tank after installing
3 - Seal
q   Renew
q   Install dry
4 - Locking ring
q   Remove and install using wrench -T10202-
q   Tighten to 145 Nm
5 - Fuel supply pipe
q   To fuel filter
q   Do not kink
q   Mark before removing
q   To disconnect from flange, press release tab on connection
q   Note direction of arrow (fuel supply or fuel return system) on flange when installing
q   Clip onto fuel tank
6 - Fuel return pipe
q   From fuel filter
q   Do not kink
q   Mark before removing
q   To disconnect from flange, press release tab on connection
q   Note direction of arrow (fuel supply or fuel return system) on flange when installing
q   Clip onto fuel tank
7 - Fuel line to metering pump
q   For auxiliary heater
8 - Electrical connector
q   For fuel gauge sender -G-
q   For fuel system pressurisation pump -G6-
9 - Supply pipe for suction-jet pump
q   From fuel pump to suction-jet pump
q   Press release tab on pipe connector to disconnect
10 - Electrical connector
q   For fuel gauge sender 2 -G169-
11 - Locking ring
q   Remove and install using wrench -T10202-
q   Tighten to 145 Nm
12 - Seal
q   Renew
q   Install dry
13 - Suction-jet pump
q   Checking suction-jet pump → Chapter
q   Removing and installing → Chapter
14 - Fuel gauge sender 2 -G169-
q   Checking resistance values → Chapter
q   Removing and installing → Chapter
15 - Fuel supply pipe
q   From suction-jet pump to fuel delivery unit
q   Clipped onto fuel delivery unit

   

Checking fuel pump (electrical test) > < Removing and installing fuel tank with attached components