audi Workshop Repair Guides

Audi Workshop Service and Repair Manuals

Dismantling triple roller joint > < Servicing drive shaft with triple roller joint AAR 2000|Tools
Exploded view of components
Exploded view of components
Grease quantity and type
Outer joints are packed with grease G 000 603.
Triple roller joints are packed with grease G 000 605.
   
 Grease quantityof which in:
Outer jointTotal quantityJointBoot
[mm][g][g][g]
88905040
Inner joint  
721108030

Regrease joint when renewing boot.
   
1 - Bolt
q   Always renew if removed
q   Loosening → Anchor
q   Tightening → Anchor
q   Tightening torque → Anchor
2 - Hose clip
q   Renew
3 - Boot for constant velocity joint
q   Check for splits and chafing
q   Briefly lift boot to equalise pressure before tightening hose clips
4 - Hose clip
q   Renew
5 - Multi-point socket head bolt
q   Tightening torques → Item
q   For correct version refer to → Parts catalogue
6 - Joint body
7 - Triple roller spider with rollers
q   Chamfer -arrow- faces towards drive shaft splines
q   Grease splines on drive shaft lightly with grease used in joint when fitting triple roller spider onto drive shaft.
8 - Circlip
q   Renew
9 - O-ring
q   Renew
10 - Cover
q   Renew
11 - Hose clip
q   For triple roller joint
q   Renew
12 - Boot for triple roller joint
q   Check for splits and chafing
q   Briefly lift boot to equalise pressure before tightening hose clips. Joint must be in central position.
13 - Drive shaft
14 - Circlip
q   Renew
q   Insert in groove on shaft
15 - Outer constant velocity joint
q   Renew only as complete unit
q   Installing: drive onto shaft with plastic hammer until compressed circlip seats
q   Greasing → Anchor
q   Checking → Chapter
q   Grease splines on drive shaft lightly with grease used in joint when fitting joint onto drive shaft

   

Dismantling triple roller joint > < Servicing drive shaft with triple roller joint AAR 2000|Tools