A4 Mk2
|
| Grease | of which in: | ||
| Outer joint | Total quantity | Joint | Boot |
| Ø mm | [g] | [g] | [g] |
| 98 | 120 | 80 | 40 |
| Inner joint | |||
| 100 | 80 | 30 | 50 |
| 1 - | Bolt |
| q | Always renew if removed |
| Tightening torque for M16 bolt: |
| q | 190 Nm and turn 180° further |
| Observe instructions for removal → Chapter |
| Observe instructions for installation → Anchor |
| 2 - | Boot for outer constant velocity joint |
| q | Check for splits and chafing |
| q | Greasing → Anchor |
| q | Briefly lift boot to equalise pressure before tightening hose clips → Fig. |
| q | Different versions (rubber or Hytrel) |
| 3 - | Hose clip |
| q | Different versions for rubber or Hytrel boot |
| q | Renew |
| q | Tightening → Fig. |
| 4 - | Drive shaft (tubular shaft) |
| q | Grease must be applied to the splines on the shaft when fitting the outer or inner joint |
| 5 - | Hose clip |
| q | Renew |
| q | Tightening → Fig. |
| 6 - | Joint body |
| 7 - | Multi-point socket head bolt |
| q | M 10 x 20: 70 Nm |
| 8 - | Triple roller spider |
| Chamfer -arrow- faces towards drive shaft splines |
| q | Installation position → Anchor |
| q | Grease splines on drive shaft lightly with grease used in joint when fitting triple roller spider onto drive shaft. |
| 9 - | Circlip |
| q | Always renew |
| q | Insert in groove on shaft |
| 10 - | O-ring |
| A new O-ring is provided in the repair kit and must be fitted |
| 11 - | Cover |
| q | Always renew |
| Is destroyed on removal |
| Repair kit contains modified cover |
| 12 - | Hose clip |
| q | Always renew |
| q | Tightening → Fig. |
| q | Various types of hose clip are possible depending on version. Can also be fitted using pliers -3340-, refer to → Electronic parts catalogue “ETKA” |
| 13 - | Boot for triple roller joint |
| q | Greasing → Anchor |
| 14 - | Hose clip |
| q | Always renew |
| q | Tightening → Fig. |
| 15 - | Dished spring |
| q | Installation position → Fig. |
| 16 - | Spacer ring (plastic) |
| q | Installation position → Fig. |
| 17 - | Circlip |
| q | Always renew |
| q | Fit into annular groove on shaft before installing (no longer visible once joint is installed) |
| 18 - | Outer constant velocity joint |
| q | Renew only as complete unit |
| q | Pressing off → Fig. |
| q | Installing: |
| q | Drive joint onto shaft with plastic hammer until circlip engages |
| q | Greasing → Anchor |
| q | Grease splines on drive shaft lightly with grease used in joint when fitting joint onto drive shaft |
