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| Technical Service Handbook (TPI) outlining action to be taken to rectify current problems |
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| Video training courses for dealerships |
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| Workshop Manual: Air conditioner with refrigerant R12 (for vehicles built up to model year 1993; this Workshop Manual is available in hardcopy form only) |
Vehicles with high-voltage system (hybrid vehicles) |
WARNING Safety hazard: the engine can start unexpectedly. |
Before carrying out general work on a vehicle with high-voltage electrical system, switch off the ignition and remove the ignition key from the vehicle. |
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WARNING Working on vehicles with high-voltage wiring: |
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| Do not support yourself or tools on high-voltage wiring or associated components --> this can damage the insulation. |
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| High-voltage wiring must not be excessively bent or kinked --> this can damage the insulation. |
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| The round high-voltage connectors are colour-coded with an external coloured ring and are provided with mechanical coding or guide lugs. It is important to observe this coding when joining up the round high-voltage connectors, otherwise the connectors can be damaged. |
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DANGER! Risk of fatal injury if high-voltage components are damaged. |
Observe the following when working in the vicinity of high-voltage components or wiring: |
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| It is not permitted to use cutting or forming tools, other sharp-edged tools or heat sources such as welding, brazing, soldering, hot air or thermal bonding equipment. |
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| Before starting work, visually inspect the high-voltage components in the areas involved. |
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| Before working in the engine compartment, visually inspect the power electronics -JX1-, electric drive motor -V141-, air conditioner compressor -V470- and high-voltage wiring. |
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| Before working on the vehicle underbody, visually inspect the high-voltage wiring and covers. |
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| Before working on the rear section of the vehicle, visually inspect the high-voltage wiring and the electro-box with the maintenance connector for high-voltage system - TW -. |
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| Visually inspect all potential equalisation lines. |
Check the following when making the visual inspection: |
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| There must be no external damage on any component. |
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| The insulation of the high-voltage wiring and potential equalisation lines must not be damaged. |
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| There must be no unusual deformation of the high-voltage wiring. |
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| All high-voltage components must be identified by a red warning sticker. |
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